Instrukcja serwisowa do silnika M110
General, technical data
Engine removal and installation, ventilation, cran
- Engine and model survey
- Checking compression
- Checking cylinders for leaks
- Evaluating cylinder bores
- Measuring oil consumption
- Removal and installation of engine (oil filling capacity)
- Engine vent, Description of function
- Checking, drilling and honing cylinder bores
- Knocking-out and inserting steel balls for main oil ducts
- Installation and centering of intermediate flange
- Complete removal and installation of oil pan
- Removal and installation of cylinder head
- Cylinder head measuring sensor box
- Facing cylinder head mating surface
- Pressure testing cylinder head
- Removal and installation of camshaft housing
- Association camshaft housing and camshafts
- Facing camshaft housing
- Cylinder head and camshaft housing illustrated table
Crankshaft assembly
- Checking, replacing and tightening conrod bolts
- Repairing and squaring connecting rods
- Removal and installation of piston
- Checking and reconditioning crankshaft
- Mounting of crankshaft
- Replacing front crankshaft radial oil seal
- Replacing rear crankshaft radial oil seal
- Removal and installation of pulley, vibration damper and balancing disc
- Static balancing of balance disc
- Checking and correcting adjustment of TDC transmitter
- Removal and installation of crankshaft sprocket
- Removal and installation of flywheel and driven plate
- Machining flywheel
- Replacing ring gear
- Static balancing of flywheel
Engine timing, valve train
- Checking and adjusting valve clearance
- Replacing threaded bushing and valve adjusting screw
- Checking and adjusting camshaft timing
- Removal and installation of camshafts
- Grinding camshaft bearing journals
- Removal and installation of rocker arms
- Removal and installation of valve springs
- Checking valve springs
- Replacing valve stem seals
- Checking and machining valves
- Inspecting, assigning and installing valve guides
- Renewal of valve seat rings
- Machining valve seats
- Removal and installation of chain tensioner
- Replacing timing chain
- Removing and installing tensioning rail
- Removal and installation of slide rails
- Removal and installation of helical gear shaft
- Removal and installation of intermediate gear shaft
- Removal and installation of intermediate wheel
- Removal and installation of guide wheel
- Removal and installation of distributor housing with distributor drive gear
- Illustrated table of chain tensioner, timing chain and drive gears
Carburetor, fuel pump, throttle linkage
- Layout and function Solex carburetor 4 A 1
- Technical modifications (revisions) of model years
- Adjusting idle speed
- Synchronizing idle speed systems
- Checking idle speed shutoff valves for function
- Removal and installation of idle speed shutoff valves
- Regulation of engine
- Adjusting choke
- Testing starting device (choke) for function (cold start)
- Removal and installation of TN choke
- Adjusting choke rod
- Testing pulldown diaphragm for leaks
- Testing and adjusting TN choke for function
- Removal and installation of choke
- Checking and correcting choke housing mark
- Checking choke cover-stepped heater
- Subsequent installation of choke cover-stepped heater
- Adjusting accelerating pump
- Checking suction valve and delivery valves of accelerating pump for leaks
- Removal and installation of accelerating pump diaphragm
- Subsequent installation of vapor bubble draw-off for accelerating pump (® 1975/76 only)
- Checking and correcting air valve adjustment of stage 11
- Checking and correcting jet needle adjustment of stage 11
- Removal and installation of restoring spring for air valve of stage II
- Subsequent installation of modified adjusting pin for air valve preload of stage II
- Subsequent installation of bypass bores of stage II
- Adjusting float level
- Checking float chamber external venting system
- Checking fuel return valve
- Cleaning carburetor
- Removal and installation of carburetor cover
- Removal and installation of carburetor
- Checking fuel pump
- Removal and installation of fuel pump
- Adjustment of regulating linkage
- Removal and installation of engine longitudinal regulating shaft
- Removal and installation of front wall regulating shaft
- Removal and installation of accelerator pedal
Mechanical gazoline injection system CIS
- Adjustment of idle speed
- Checking and adjusting on-off ratio
- Checking and regulating engine
- Checking fuel pressures and for internal leaks
- Checking choke system
- Checking delivery capacity of fuel pump
- Checking injection valves
- Checking decel shutoff
- Checking idle speed stabilization on engines with refrigerant compressor
- Checking idle speed stabilization with rpm increase following start
- Checking fuel distributor for constant delivery
- Checking fuel pump relay with electronic rpm regulation (breakaway)
- Survey mixture preparation
- Removal and installation of mixture controller
- Replacement of fuel distributor
- Reconditioning of system pressure regulator and pressure compensating valve
- Removal and installation of injection valves
- Replacement of air flow sensor
- Removal and installation of mixture controller with air guide housing
- Removal and installation of throttle valve housing
- Subsequent installation of safety switch on air flow sensor
- Replacement, centering and zero position of air flow sensor plate
- Removal and installation of fuel reservoir
- Removal and installation of fuel filter
- Removal and installation of fuel pump
- Replacement of holder for fuel pump, fuel filter and fuel reservoir
- Conversion of fuel pump assembly
- Subsequent installation of separate check valve on fuel pump
- Operation
Ignition system
- Checking and adjusting closing angle (dwell angle) and firing point
- Removing, preventing formation of layer on breaker points (breaker-controlled transistorized ignitio
- Renewing contact breakers (breaker points)
- Removal and installation of ignition distributor
- General description of breaker-controlled transistorized ignition
- Testing breaker-controlled transistorized ignition (T) (us*
Air intake
Emission – oxygen sensor control, EGR, exhaust
- Functional characteristics
- Operation
- Test program
- Removal and installation of catalyst
- Removal and installation of air pump
- Removal and installation of anti-backfire valve
- Removal and installation of intake manifold, replacement of gasket
- Renewing intake manifold (intake manifold removed)
- Removal and installation of exhaust manifold
- Survey exhaust manifold
- Testing EGR
- Operation of EGR
Electrical system – breakerless ignition
- Testing and adjusting firing point
- Removal and installation of ignition distributor
- Notes concerning jobs on breakerless transistorized ignition system TSZ 4 and TSZ 8 u
- General description of breakerless transistorized coil ignition system TSZ 4 and TSZ8u
- Notes concerning use of test instruments on breakerless transistorized ignition system without pre-r
- Testing breakerless transistorized ignition
Engine lubrication, oil cooler
- Oil circuit, oil pressure, pressure relief valves and oil filter
- Additional installation of oil pressure relief valve in main oil duct
- Removal and installation of outer oil return line
- Checking thermostat in oil filter
- Removal and installation of thermostat in oil filter upper section
- Removal and installation of oil pump
Engine cooling
- Coolant circuit and engine cooling
- Draining and filling coolant – Anti-freeze table
- Cleaning cooling system
- Removal and installation of water pump
- Temperature controlled visco-fan clutch
- Magnetic fan clutch
- Removal and installation of radiator
- Repairing radiator
- Testing radiator or expansion tank closing cap
Engine suspension
Throttle control
Fuel system
- Removal and installation of fuel tank
- Removal and installation of fuel tank model 114
- Removal and installation of fuel expansion tank
- Removal and installation of fuel expansion tank (model 114)
- Removal and installation of immersion tube transmitter
- Functional description of immersion tube transmitter for fuel gage
- Functional description positive and negative venting of fuel tank
- Fuel evaporation control system
- Fuel evaporation system
- Fuel cooler