Engine removal and installation, ventilation, cran,  M110

Facing cylinder head mating surface

 

 

01—418 Facing cylinder head mating surface

 

Data

 

Total cylinder head height
93.9-94.0

 

Min. height after machining
93.1

 

Permissible unevenness of mating surfaces
in longitudinal direction
0.08

 

in cross direction
0.0

 

Permissible deviation in parallel of upper mating surface to lower mating surface in longitudinal direction
0.1

 

Peak to valley height
0.010

 

Pressure test with air under water in bar gauge pressure

 

Minimum distance A with new valves and new valve seats, cylinder head parting surface not machined
Minimum distance A with new valves and new valve seats, cylinder head parting surface 0.4 mm milled off

 

Intake
3.3
2.9

 

Valve retainer dia. 37 mm
0.6
0.2

 

Exhaust

 

Valve retainer dia. 39 mm
0.04
0.36 standout

 

Max. distance A with new valves and machined valve seats, cylinder head parting surface not machined
Max. distance A with new valves and machined valve seats, cylinder head parting surface 0.4 mm milled off

 

Intake
4.2
3.8

 

Valve retainer dia. 37 mm          1.5
1.1

 

Exhaust

 

Valve retainer dia. 39 mm
0.94
0.54

 

Max. distance A is reduced by the same dimension by which the cylinder head parting surface has been machined down.

 

m110 - 0061-1.jpg

 

01.2-418/1 F3

 

 

 

Conventional tools

 

Surface grinding machine with milling equipment for light alloy surface
e.g. made by Ruaro u. Fi., Schio/ltaly Scledum, type RTY

 

Knife-edged straightedge approx. 750 mm long

 

Facing
m110 - 0062-1.jpg
Only 0.4 mm material can be machined off of the cyl­inder head at the mating surfaces to the crankshaft and camshaft housing.
A distorted cylinder head must always be faced on both mating surfaces.
Machine valve seats until the permissible distance A between the valve head and cylinder head mating sur­face is reached.
The timing must be adjusted, if a cylinder head mating surface is faced (05—215).

 

01.2-418/2 F3