M110,  Mechanical gazoline injection system CIS

Removal and installation of fuel pump

 

 

07.3—280 Removal and installation of fuel pump

 

Special tools

 

Clamp for hose lines
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000 589 40 37 00

 

Note
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The fuel pump is provided with a special coating on roller running surface, an exchangeable check valve and, to prevent contact corrosion, a plastic sleeve.
The check valve has been moved in outward direction and can be separately replaced in the event of failure.
22 Fuel pump
32  Check valve
33  Sealing ring

 

When exchanging fuel pump, make sure that the plastic sleeve is mounted in-between fuel pump and holder. Sleeve should project on both sides of holder, since direct contact of fuel pump with holder may lead to contact corrosion.

 

Removal
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1 Unscrew protective case.
2 Pinch fuel suction hose (1) with a clamp.

 

07.3.2 I la-280/1 F2

 

 

 

1st version
3   Loosen fuel hoses, pull off and unscrew.
4   Disconnect electric connecting cable.
5   Loosen fastening screw (arrow) and remove fuel pump.
m110 - 0517-1.jpg

 

2nd version
6   Loosen fuel line on fuel filter and fuel reservoir. Loosen fuel line on fuel pump, pull off and unscrew.
7   Disconnect electric connecting cable.
8   Loosen fastening screw (arrow) and remove fuel pump.
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Installation

 

9 For installation proceed vice versa using new sealing rings.
Pay attention to perfect installation of fuel hoses, also to correct polarity. In installation position, terminals should be horizontal.

 

10    Locate fuel pump in holder by means of plastic sleeve. Plastic sleeve should project on both sides of holder, since direct contact of fuel pump with holder may lead to contact corrosion.
11    Remove clamp on fuel suction hose.
12    Run engine and check for leaks.
13   Mount protective case.
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07.3.2 I la-280/2 F2

 

 

 

1st version

 

2
Fuel feed line
4
Holder
5
Anti-vibration buffer
6
Holder
7
Snap ring
8
Nut
9
Hollow screw
10
Sealing ring
11
Fuel hose
12
Fuel hose
13
Hose clamp
14
Fuel reservoir
15
Holder
16
Nut
17
Screw
18
Protective case
19
Fuel hose
20
Fuel hose
21
Fuel filter
22
Fuel pump
23
Fuel hose
24
Damper
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m110 - 0518-2.jpg

 

07.3.2 lla-280/3 F 2

 

 

 

3rd version

 

m110 - 0519-1.jpg
2
Fuel feed line
18
Protective case
4
Holder
19
Fuel hose
5
Anti-vibration buffer
21
Fuel filter
6
Holder
22
Fuel pump
7
Snap ring
23
Fuel hose
8
Nut
24
Damper 1st version
9
Hollow screw
24a
Diaphragm damper 2nd version
10
Sealing ring
25
Plastic sleeve
12
Fuel hose
26
Plastic sleeve
13
Hose clamp
27
Check valve
14
Fuel reservoir
28
Cap nut
15
Holder
29
Steel line
16
Nut
30
Hose clamp
17
Screw

 

 

 

07.3.2 lla-280/4
F 2