OM615
OM615
General techical data
- Model and Unit Survey (00-005) 26 Downloads
- Identyfication of Vehicles (00-005a) 28 Downloads
- Technical Data (00-010) 26 Downloads
Engine jobs which comprise several desing groups
- Removal and installation of engine (00-110) 25 Downloads
- Checking compression pressure (00-115) 25 Downloads
- Checking cylinder for leakage (00-120) 25 Downloads
- Measurement of oil consumption (00-130) 27 Downloads
- Removal and installation of front engine mounts (00-211) 26 Downloads
- Removal snd installation of rear engine mount (00-215) 27 Downloads
- Adjustment of engine stop (00-220) 28 Downloads
- Removal and installation of engine shock absorber (00-240) 26 Downloads
- Retrofitting engine shock absorber (engine 615, 616 in type 123.1) (00-241) 27 Downloads
- Retrofitting engine shock absorber (engines 617, in type 123.1) (00-242) 26 Downloads
- Functional descryption (00-310) 25 Downloads
Cylinder crankcase and crank assembly
- Assessment of cylinder bores (03-008) 23 Downloads
- Measurement of cylinder bores (03-010) 24 Downloads
- Refacing crankcase parting surface (03-015) 22 Downloads
- Renewing, boring and honing cylinder liners (03-020) 23 Downloads
- Removal and insertion of steel balls for main oil galleries (03-30) 22 Downloads
- Replacement of core hole caps in crankcase (03-040) 21 Downloads
- Installation and centering of intermediate flange (03-110) 22 Downloads
- Removal and installation of oil pan assembly (03-210) 23 Downloads
- Checking replacement and tightening of big-end clamp bolts (03-310) 22 Downloads
- Reconditioning and squaring connecting rods (03-313) 21 Downloads
- Removal and installation of piston (03-316) 22 Downloads
- Checking and reconditioning crankshaft (03-318) 23 Downloads
- Refitting crankshaft bearings (03-320) 22 Downloads
- Replacement of front radial seal on crankshaft (03-324) 22 Downloads
- Replacement of rear radial seal on crankshaft (03-327) 21 Downloads
- Removal and installation of pulley, vibration damper and balance plate (03-340) 21 Downloads
- Balancing balance plate statically (03-344) 22 Downloads
- Checking and correcting adjustment of TDC transmitter adjusting slide (03-345) 22 Downloads
- Removal and installation of crankshaft sprocket (03-350) 21 Downloads
- Removal and installation of flywheel and driven plate (03-410) 20 Downloads
- Refacing flywhell (03-420) 21 Downloads
- Replacement of flywheel ring gear (03-430) 20 Downloads
- Balancing flywheel statically (03-440) 21 Downloads
- Notes on overall balancing of engine 617 (03-450) 21 Downloads
Cylinder head and engine timing, oil pump and injection pump drive
- Repair instruction for cylinder heads and cylinder head gasket (05-100) 21 Downloads
- Cylinder head bolts and cylinder head bolt torquing (05-105) 20 Downloads
- Retightening hexagon socket cylinder head bolts (05-110) 18 Downloads
- Removal and installation of cylinder head (05-115) 20 Downloads
- Removal and installation of precombuston chambers (05-117) 19 Downloads
- Refacing cylinder head parting surface (05-118) 15 Downloads
- Pressure-testing cylinder head (05-120) 15 Downloads
- Checking and replacing valve guides (05-135) 15 Downloads
- Refacing valve seats (05-155) 15 Downloads
- Checking and adjusting valve clearence (05-210) 14 Downloads
- Checking and adjusting camshaft timing (05-215) 14 Downloads
- Removal and installation of camshaft (05-220) 14 Downloads
- Grinding camshaft journals (05-225) 16 Downloads
- Removal and installation of rocker arms and rocker arm brackets (05-235) 13 Downloads
- Replacement of rocker arms and rocker arm bracket (05-240) 14 Downloads
- Removal and installation of valve springs (05-250) 14 Downloads
- Checking valve stem seals (05-260) 15 Downloads
- Replacing valve stem seals (05-270) 14 Downloads
- Checking and refacing valves (05-280) 13 Downloads
- Removal and installation of chain tensioner (05-310) 13 Downloads
- Replacement of timing chain (05-320) 12 Downloads
- Removal and installation of tension rail (05-330) 14 Downloads
- Removal and installation of slide rails (05-340) 15 Downloads
- Removal and installation of helical gear shaft (05-410) 13 Downloads
- Removal and installation of intermediate gear shaft (05-412) 14 Downloads
- Removal and installation of idler gear (05-440) 13 Downloads
Diesel injection system
- Survey engine – model – injection pump (07-001) 15 Downloads
- Adjusting idle speed and idle speed adjuster (07-100) 15 Downloads
- Inspection and adjustment of no-load max speed (07-105) 13 Downloads
- Checking injection pump for start of delivery (according to high pressure overflow method)(07-109) 14 Downloads
- Checking injection pump for start of deliwery (according to low pressure overfloe method) (07-110) 14 Downloads
- Setting injection pump to begin of delivery (after checking begin of delivery) (07-115) 15 Downloads
- Checking injection pump for irregular start of delivery(after checking start of delivery of culinder 1) (07-120) 13 Downloads
- Venting od injection system (07-140) 14 Downloads
- Checking fuel pump and overflow valve (07-145) 14 Downloads
- Checking key starter for leaks (07-150) 13 Downloads
- Removal snd installation of injection pump (07-200) 11 Downloads
- Displacing injection pump (after adjusting begin of delivery) (07-205) 12 Downloads
- Replacing pipe connection, pressure valve or copper sealing ring of injection pump (07-210) 13 Downloads
- Replacing diaphragm of injection pump, adjusting compensating path (engine 615, 616 M-injection pump with pneumatic governor) (07-215) 13 Downloads
- Replacing vacuum box on injection pump (07-220) 12 Downloads
- Replacing altitude adjusting box (07-225) 11 Downloads
- Removal and installation of injection nozzles (injectors) (07-230) 13 Downloads
- Removal and installation of fuel pump (07-235) 13 Downloads
- Removal and installation of injection timer (07-240) 12 Downloads
- Replacing fuel filter (07-245) 13 Downloads
Air filter
- Removal and installation of air cleaner (09-400) 11 Downloads
Belt drive
- Instruction on renewing and tensioning V-belts (13-335) 12 Downloads
- Tensioning V-belts (13-340) 13 Downloads
Intake manifold, exhaust manifold, emission control system
- Identyfical of vehicles, national version (14-100) 13 Downloads
- Operating exhaust gas recycling USA (14-050) 13 Downloads
- Test program (14-100) 13 Downloads
- Removal and installation of intake manifold, replacement of gasket (14-450) 13 Downloads
- Removal and installation of sxhaust manifold (14-470) 12 Downloads
Electrical system engine (preglow system)
- Operation of preglow system (15-505) 11 Downloads
- Checking peglow system (15-510) 13 Downloads
- Damage to filament type glow plugs and their cause (15-512) 12 Downloads
- Removal and installation of glow plugs (15-515) 13 Downloads
- Adjustment of cable control (15-520) 13 Downloads
- Removal and installation of preglow starting switch with cable control (15-535) 14 Downloads
Engine lubrication, engine oil cooling
- Oil cicuit, oil pressure, pressure relief valve and oil filter (18-005) 13 Downloads
- Removal and installation of oil filter (model 123.1) (18-110) 11 Downloads
- Checking thermostat in oil filter (18-120) 13 Downloads
- Removal and installation of thermostat in oil filter (18-125) 13 Downloads
- Removal and installation if oil pump (18-210) 13 Downloads
- Removal and installation of oil pressure (18-215) 13 Downloads
Engine cooling
- Coolant cicuit and engine cooling (20-005) 13 Downloads
- Draning and filling-in of coolant – Anti-reeze table (20-010) 12 Downloads
- Cleaning the cooling system (20-015) 13 Downloads
- Removal and installation of thermstat (20-110) 14 Downloads
- Removal and installation of water pump (20-210) 15 Downloads
- Recinditioning of water pump (20-220) 12 Downloads
- Sealing od water pump (20-225) 13 Downloads
- Removal and installation of water pump housing (20-230) 12 Downloads
- Viscofan coupling, temperature-controlled (engine 617) (20-310) 12 Downloads
- Remowal snd installation of radiator (20-420) 13 Downloads
- Reconditioning of radiator (20-425) 13 Downloads
- Checking radiator cap (20-430) 13 Downloads
- Layout of thermostat (20-490) 11 Downloads
Accelerator control
- Adjustment of regulating linkage (lefthand steering) (30-300) 11 Downloads
- Removal and installation of engine longitudinal regulating shaft (30-310) 12 Downloads
- Removal, installation and adjustment of front wall regulating shaft (30-320) 12 Downloads
- Removal and installation of accelerator pedal (30-330) 13 Downloads
- Adjustment of start and stop cable control (engine 615, 617 with M-injection pump) (30-340) 13 Downloads
Fuel system
- Removal and installation af fuel tank (47-700) 13 Downloads
- Removal and installation of fuel expansion tank (47-705) 13 Downloads
- Removal and installation of immersion tube transmitter (47-710) 13 Downloads
- Operation immersion tube transmitter for fuel readout (47-715) 13 Downloads
- Operation fuel tank positive and negative venting (47-720) 12 Downloads
Exhaust System
- Removal and installation of axhaust system (49-100) 13 Downloads
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