M117 wersja o pojemności 5,6 litra

General techical data

• Instruction for use of service manual (00-005)
  39 Downloads
• Engine and vehicle identyfication (00-010)
  47 Downloads
• Vehicle identyfication number location (00-15) 
  36 Downloads
• Technical data (00-020)
  37 Downloads

Crankcase and cylinder head

• Engine and model survey (01-001)
  32 Downloads
• Checking compression pressure (01-010)
  34 Downloads
• Checking cylinder for leaks (01-015)
  33 Downloads
• Evaluating cylinder bores (01-020)
  34 Downloads
• Removal and installation of engine (oil capacity) (01-030)
  33 Downloads
• Engine breathing system – operation (01-040)
  33 Downloads
• Measuring, honing and silicon – lapping cylinder bores (01-112)
  39 Downloads
• Machining crankcasae mating surface (01-120)
  34 Downloads
• Reconditioning of threaded bores for cylinder head bolt (01-122)
  36 Downloads
• Reconditioning threaded bores for intermediate flange and transmission mounting (01-124)
  32 Downloads
• Coolant preheater in crankcase (installation instruction) (01-126)
  32 Downloads
• Removal and installation of timing case cover (01-210)
  34 Downloads
• Installation and centering of intermediate flange (01-220)
  36 Downloads
• Removal and installation of end cover (01-222)
  37 Downloads
• Removal and installation of oil pan (01-310)
  33 Downloads
• Removal and installation of cylinder head (01-415)
  34 Downloads
• Facing cylinder head mating surface (01-418)
  36 Downloads
• Pressur-testing cylinder head (01-420)
  35 Downloads

Crankshaft assembly

• Checking, renewing and tightening connecting rod bolts (03-310)
  35 Downloads
• Recondidtioning and squaring connecting rods (03-313)
  31 Downloads
• Removal and installations of piston (03-316)
  39 Downloads
• Renewal of piston rings (03-317)
  33 Downloads
• Checking and reconditioning of crankshaft (03-318)
  41 Downloads
• Mounting of crankshaft (03-320)
  30 Downloads
• Replacing front crankshaft radial sealing ring (03-324)
  31 Downloads
• Replacing rear crankshaft radial sealing ring (03-327)
  37 Downloads
• Removal and installation of hub, vibration damper and V-belt pulley (03-342)
  30 Downloads
• Checking and correcting adjustment of TDC transmitter (03-345)
  30 Downloads
• Removal and installation of driven plates (03-410)
  32 Downloads
• Reneving ring gear (03-430)
  37 Downloads

Engine timing, valves

• Checkind and replacing hydraulic valve clearance compensating elements (05-211)
  34 Downloads
• Checking and correcting basic position of hydraulic valve clearance compensating elements (05-213)
  36 Downloads
• Checking and adjusting camshaft timing (05-215)
  33 Downloads
• Removal and installation of camshaft (05-220)
  31 Downloads
• Grinding camshaft bearing journals (05-225)
  40 Downloads
• Removal and installation of rocker arm (05-230)
  30 Downloads
• Removal and installation of valve springs (05-250)
  37 Downloads
• Checking valve springs and valve springs preload (05-260)
  30 Downloads
• Replacing valve steam seals (05-270)
  33 Downloads
• Checking and machining valves (05-280)
  30 Downloads
• Checking, replacing valve guides (05-285)
  32 Downloads
• Replacing valve seat rings (05-290)
  25 Downloads
• Machining valve seats (05-291)
  23 Downloads
• Decoking valves (05-293)
  22 Downloads
• Removal and installation of chain tensioner (05-310)
  22 Downloads
• Replacing timing chain (05-320)
  24 Downloads
• Removal and installation of tension rail (05-330)
  21 Downloads
• Removal and installation of slide rails (05-340)
  21 Downloads
• Removal and installation of intermediate gear for distributor drive (05-434)
  25 Downloads
• Removal and installation of return sprocket (05-440)
  27 Downloads

Mechanical gasoline injection system (CIS)

• Additional Designations for Model and Components (073-001)
  21 Downloads
• Model and Components Survey (073-002)
  18 Downloads
• Vehicle Characteristics (073-004)
  18 Downloads
• Influencing Parameters of Mechanical/Electronic Mixture Adaptation (073-005) 
  20 Downloads
• Influencing Parameters of Idle Speed Control (073-009)
  21 Downloads
• Function Diagram CIS-E Injection System (073-013)
  21 Downloads
• Testing on/off ratio (073-105)
  17 Downloads
• Testing, adjusting engine (073-110) 
  20 Downloads
• Testing electonic idle speed control (073-112) 
  22 Downloads
• Testing fuel pressures and internal leakage (073-120)
  19 Downloads
• Testing electrical components of CIS-E injection system (073-121)
  21 Downloads
• Testing starting device (073-124) 
  28 Downloads
• Testing starting valve control (073-126) 
  22 Downloads
• Performing cold start (073-127) 
  20 Downloads
• Electrical wiring diagrams (073-128)
  28 Downloads
• Checking fuel pump (073-130)
  19 Downloads
• Checking injection valves (073-135)
  19 Downloads
• Checking, renewing throttle valve switch (073-152)
  19 Downloads
• Conducting fuel quantity comparative measurement (073-160)
  19 Downloads
• Checking fuel pump relay (073-165)
  22 Downloads
• Checking kickdown switch (073-167)
  21 Downloads
• Romoval, reinstallation of fuel distributor (073-205)
  20 Downloads
• Renewing sealing ring for control piston (073-207) 
  24 Downloads
• Removal, reinstallation of injection valve (073-215) 
  18 Downloads
• Removal, reinstallation of insulating sleeve (073-216)
  19 Downloads
• Renewing air flow sensor (073-220) 
  18 Downloads
• Removal, reinstallation of mixture control unit (073-225)
  21 Downloads
• Removal, reinstallation of throttle assembly (073-230)
  17 Downloads
• Renewing, centering sensor plate and checking and adjusting zero position of sensor plate (073-245) 
  20 Downloads
• Removal, reinstallation of CIS-E control unit (073-250)
  20 Downloads
• Removal, reinstallation of idle speed control unit (073-251)
  19 Downloads
• Renewing electrohydraulic adjusting element (073-255)
  20 Downloads
• Renewing oxygen sensor (073-258)
  18 Downloads
• Renewing rubber byffer for fuel pump assembly (073-268)
  18 Downloads
• Removal, reinstallation of fuel pump assembly (073-269)
  0 Downloads
• Removal, reinstallationof fuel accumulator (073-270)
  19 Downloads
• Removal, reinstallation of fuel filter (073-275) 
  20 Downloads
• Removal, reinstallationof fuel pump (073-280) 
  19 Downloads
• Renewing check valve for fuel pump (073-285) 
  21 Downloads

Air cleaner

• Removal, reinstallation of air cleaner (09-400)
  22 Downloads
• Reneving intake scoop (09-402)
  27 Downloads

Belt drives

• Instruction concerning V-belt replacement and tensioning (13-335)
  24 Downloads
• Replacing and tensioning V-belt (13-340)
  20 Downloads

Emission – oxygen sensor control, intake and exhaust manifold system

• Identyfication features (14-001)
  31 Downloads
• Function of emission control system (14-050) 
  22 Downloads
• Checking oxygen sensor failure indicator (14-116)
  21 Downloads
• Removal, reinstallation of catalytic converter (14-200)
  20 Downloads
• Removal, reinstallation of air pump (14-250)
  22 Downloads
• Removal, reinstallation of electromagnetic clutch (14-260)
  20 Downloads
• Removal, reinstallation of intake manifold, renewing gaskets (14-450)
  21 Downloads
• Renewing intske manifold (intake manifold removed) (14-455)
  21 Downloads
• Removal, reinstallation of exhaust manifold (14-470)
  20 Downloads
• Renewing transverse pipe (14-471)
  21 Downloads
• Survey exhaust manifolds (14-472)
  21 Downloads
• Checking axhaust gas recirculation (EGR) (14-475)
  21 Downloads
• Checking air injection (14-478)
  22 Downloads
• General instrictions for vehicles with catalytic converter (14-487)
  29 Downloads

Electrical system – breakerless ignition

• Instructions regarding work on breakerless transistorized ignition system (15-505)
  20 Downloads
• Function of electronic ignition system with electronic timing adjustment (EZL) (15-510)
  24 Downloads
• Testing ignition timing (15-515)
  28 Downloads
• Analyzing oscilloscope images (15-525)
  23 Downloads
• Renewing spark plugs (15-530)
  21 Downloads
• Removing and installing high voltage distributor (15-535)
  19 Downloads
• Testing electronic ignition system with electronic timing adjustment (EZL) (15-540)
  21 Downloads

Engine lubrication, oil cooler

• Oil circuit (18-005)
  20 Downloads
• Oil pressure, valves in oil circuit, oil filter and thermostat (model 126) (18-010)
  24 Downloads
• Removal and installation of oil filter (18-110)
  21 Downloads
• Removal and installation of oil pump (18-210)
  21 Downloads
• Removal and installation of oil pressure relief valve (18-215)
  19 Downloads
• Checking oil level indication (18-220)
  20 Downloads
• Removal and installation of oil level transmitter (18-230)
  20 Downloads

Engine cooling system

• Coolant circuit and engine cooling (20-005)
  20 Downloads
• Draining and filling-in of coolant – antifreeze table (20-010)
  20 Downloads
• Cleaning cooling and heating system (20-015)
  20 Downloads
• Removal and installation of coolant thermostat (20-110)
  20 Downloads
• Removal and installation of coolant pump (20-210)
  18 Downloads
• Reconditioning of coolant pump (20-220)
  19 Downloads
• Sealing coolant pump (20-225)
  21 Downloads
• Viscofan clutch (20-320)
  20 Downloads
• Removal and installation of radiator (20-420)
  20 Downloads
• Repairing radiator (20-425)
  26 Downloads
• Checking expansion tank cap (20-430)
  20 Downloads

Engine suspension

• Removal and installation of front engine mount (22-211)
  20 Downloads
• Removal and installation of rear engine mount (22-212)
  22 Downloads
• Removal and installation of engine shock absorber (22-240)
  20 Downloads

Throttle control linkage, accelerator pedal

• Checking, adjusting accelerator control (30-300)
  18 Downloads
• Removing and installation engine longitudinal control shaft (30-310)
  20 Downloads
• Removing and installation, adjusting firewall accelerator control shaft (30-320)
  20 Downloads
• Removing and installing, reneving accelerator pedal (30-330)
  25 Downloads
• Greasing accelerator control linkage and shaft (30-335)
  21 Downloads
• Design and function of electronic accelerator (30-350)
  21 Downloads
• Instruction for test and repair work (30-355)
  22 Downloads
• ABS/ASR and electronic accelerator input test (30-360)
  25 Downloads
• Testing electronic accelerator (30-365)
  24 Downloads
• Testing cruise control (vehicle with ASR) (30-370)
  21 Downloads

Fuel system, gas tank, lines, evaporation control system

• Function of fuel tank with steadying bowi (47-010)
  25 Downloads
• Function of fuel gauge sending unit (47-020)
  20 Downloads
• Function of fuel tank venting (47-030)
  19 Downloads
• Removing and installing fuel tank (47-100)
  19 Downloads
• Removing and installing fuel expansion tank (Model 107) (47-110)
  22 Downloads
• Removing and installing fuel gauge sending unit (47-120)
  21 Downloads
• Function of fuel aveporation control system (47-200)
  24 Downloads
• Checking fuel evaporation control system (47-300)
  20 Downloads
• Function of fuel cooler (47-400)
  23 Downloads

Exhaust system

• Removing and installing exhaust system (49-100)
  19 Downloads