Crankshaft assembly
Instructions for full balancing of engine
03—450 Instructions for full balancing of engine The engine 617.950 is fully balanced, that is, the complete engine has been balanced on a balancing machine. Since in the event of repairs, such balancing…
Statically balancing of flywheel
03-440 Statically balancing of flywheel Data Flywheel for Balancing bores Max. depth of bore Bore dia. Hole pattern dia. Automatic transmission 15 11 252 Special tool Balancing…
Renewing ring gear of flywheel
03—430 Renewing ring gear of flywheel Data Lateral runout on ring gear max. 0.4 Centering flange dia. for ring gear 268.31-268.39 Shrink-on temperature 220 °C Annealing color yellow Conventional accessory Temperature…
Removal and installation of flywheel and driven plate
03—410 Removal and installation of flywheel and driven plate Necked-down screws Part no. 110 990 04 19 Thread dia. D M 10x 1 when new 7.7-0.2 Necked-down stem dia. d minimum dia.…
Removal and installation of crankshaft sprocket
03—350 Removal and installation of crankshaft sprocket Tightening torques Nm Bolt M 18 x 1.5 x 45 to crankshaft 270-330 Nuts for cylinder head cover 15 Oil pan upper half to…
Checking and correcting adjustment of TDC transmitter
03—345 Checking and correcting adjustment of TDC transmitter Valve clearance With engine cold (approx. 20 °C) With engine warm (60 °C ± 15 °C) Intake 0.101) 0.151) Exhaust…
Static balancing of balancing disc
03—344 Static balancing of balancing disc Special tool Mounting mandrel for balancing disc 617 589 02 63 00 Conventional tool Rotating fixture e.g. made by Trebel, D-4030 Ratingen type EO …
Removal and installation of pulley, vibration damper and balancing disc
03—340 Removal and installation of pulley, vibration damper and balancing disc Tightening torques Bolt M 18 x 1.5 x 45 on crankshaft Bolts M 8 x 30 Special tools Socket 27 mm, 1/2″ square…
Renewing rear crankshaft radial sealing ring
03—327 Renewing rear crankshaft radial sealing ring Tightening torques Nm Necked-down screw for camshaft gear 80 Connecting rod nuts initial torque 40-50 angle of rotation torque 90-100° Necked-down screws for initial torque…
Renewing front crankshaft radial sealing ring
03—324 Renewing front crankshaft radial sealing ring Tightening torques Nm Bolt M 18 x 1.5 x 45 to crankshaft 270-330 Bolts M 8 x 65 35 Special tools Torque wrench 150—500 Nm, 3/4″ square 001 589 31…