Crankcase and cylinder head
Facing cylinder crankcase parting surface
01—120 Facing cylinder crankcase parting surface Data Height of cylinder crankcase when new 242.9-242.8 Minimum height following required removal of material 242.5 in longitudinal direction 0.10 Permissible unevenness of parting…
Renewing, boring and honing cylinder liners
01—115 Renewing, boring and honing cylinder liners Coordination piston — cylinder Version l) Group no. Piston dia. Cylinder dia. Standard 0 1 2 90.845 – 90.855 above 90.855-90.865 above 90.865 – 90.875 90.898…
Measuring, boring and honing cylinder bores
01—110 Measuring, boring and honing cylinder bores Coordination piston — cylinder Version l) Group no. Piston dia. Cylinder dia. Standard 0 1 2 90.845 – 90.855 above 90.855 – 90.865 above 90.865-90.875 90.898…
Engine breather – functional description
01—040 Engine breather — functional description A. Standard version, (usa) Federal up to 1980, <©> California up to 1979, © starting 1981, (T)starting 1982 This engine has a closed, service-free crankcase breathing system.…
Removal and installation of engine (oil capacity)
01—030 Removal and installation of engine (oil capacity) Specified viscosity classes according to SAE during constant outside temperatures 1) During constant outside temperatures above + 30 °C ( + 86 F) SAE 40…
Measuring oil comsumption
01—025 Measuring oil comsumption Special tools Oil dipstick with millimeter scale 115 589 15 21 00 Valve for interrupting oil return flow from air-oil cooler 110 589 00 91 00 Telethermometer 116 589…
Evaluation of cylinder bores
01—020 Evaluation of cylinder bores Tightening torques Nm Cap nuts for injection lines 25 Nuts for cylinder head cover 15 Threaded ring for prechamber in cylinder head 150-180 Injection nozzle in prechamber 70-80 …
Checking cylinders for leaks
01—015 Checking cylinders for leaks Data Total pressure loss On valves and cylinder head gasket On pistons and piston rings max. 25 % max. 10% max. 20 % Special tool Socket…
Checking compression pressure
01—010 Checking compression pressure Test values for engine at operating temperature in bar gauge pressure (atii) Normal compression pressure 24-30 Minimum compression pressure approx. 15 Permissible difference between the individual cylinders…