Facing cylinder head parting surface
01—418 Facing cylinder head parting surface Data Total height of cylinder head 84.8-85.0 Minimum height upon machining 84.0 in longitudinal direction 0.08 Permissible unevenness of parting…
Removal and installation of pre-chambers
01—417 Removal and installation of pre-chambers Data Pre-chamber standout on cylinder head dimension “c” 7.8—8.4 mm Tightening torques Coupling nuts of injection lines Nuts for cylinder head cover Pre-chamber in cylinder head…
Removal and installation of cylinder head
01—415 Removal and installation of cylinder head Valve clearance with engine cold (appr. 20 °C) with engine warm (appr.60°C±15°C) Intake 0.101; 0.151‘ Exhaust 0.35 0.40 ‘ 0.05 mm higher during lasting…
Cylinder head bolts and tightening of cylinder head bolts
01—405 Cylinder head bolts and tightening of cylinder head bolts Tightening torques and angle of rotation for cylinder head bolts on cold engine Cylinder head bolt version Tightening steps Nm Angle of rotation…
Removal and installation of complete oil pan
01—310 Removal and installation of complete oil pan Oil capacity in liters Oil pan 6.0 Oil filter 1.5 Air-oil cooler approx. 0.7 Tightening torques Nm Oil drain plug to oil pan…
Installation and centering of intermediate flange
01—220 Installation and centering of intermediate flange Data Vertical runout of intermediate flange max. 0.10 Tightening torques Nm Fastening screws for intermediate flange 50 initial torque 40 Necked-down screw…
Removal and installation of front cylinder crankcase cover
01—215 Removal and installation of front cylinder crankcase cover Tightening torques Nm Screw M 18 x 1.5 x 45 on crankshaft 270-330 Screws M 8 x 30 35 Drain plug radiator…
Replacing core hole closing cover in cylinder crankcase
01—140 Replacing core hole closing cover in cylinder crankcase Special tool Mandrel for knocking-in core hole closing covers 102 589 00 15 00 11004-962S Note Core holes in cylinder crankcase are closed…
Knocking-out and inserting steel balls for main oil ducts
01—130 Knocking-out and inserting steel balls for main oil ducts Self-made tool Mandrel for knocking-in steel ball refer to Fig. item 9 Note The main oil ducts in cylinder crankcase are closed…
Facing cylinder crankcase parting surface
01—120 Facing cylinder crankcase parting surface Data Height of cylinder crankcase when new 242.9-242.8 Minimum height following required removal of material 242.5 in longitudinal direction 0.10 Permissible unevenness of parting…