Static balancing of balancing disc
03—344 Static balancing of balancing disc Special tool Mounting mandrel for balancing disc 617 589 02 63 00 Conventional tool Rotating fixture e.g. made by Trebel, D-4030 Ratingen type EO …
Removal and installation of pulley, vibration damper and balancing disc
03—340 Removal and installation of pulley, vibration damper and balancing disc Tightening torques Bolt M 18 x 1.5 x 45 on crankshaft Bolts M 8 x 30 Special tools Socket 27 mm, 1/2″ square…
Renewing rear crankshaft radial sealing ring
03—327 Renewing rear crankshaft radial sealing ring Tightening torques Nm Necked-down screw for camshaft gear 80 Connecting rod nuts initial torque 40-50 angle of rotation torque 90-100° Necked-down screws for initial torque…
Renewing front crankshaft radial sealing ring
03—324 Renewing front crankshaft radial sealing ring Tightening torques Nm Bolt M 18 x 1.5 x 45 to crankshaft 270-330 Bolts M 8 x 65 35 Special tools Torque wrench 150—500 Nm, 3/4″ square 001 589 31…
Mounting of crankshaft
03-320 Mounting of crankshaft Data Crankshaft standard dimension and repair stages Crankshaft bearing journal dia. Fitted bearing Pertinent thickness Width of of thrust washers journal Crankpin dia. Width of pin Standard dimension 69.96…
Checking and reconditioning of crankshaft
03—318 Checking and reconditioning of crankshaft Data Crankshaft standard dimension and repair stages Crankshaft bearing journal dia. Fitted bearing Pertinent thickness Width of of thrust washers journal Crankpin dia. Width of pins Standard…
Removal and installation of pistons
03—316 Removal and installation of pistons Coordination piston-cylinder Engine Piston code number Group no. Standard dimension Std Cylinder dia. Piston dia. All 10.18 0 1 2 90.845 – 90.855 above 90.855 –…
Reconditioning and squaring connecting rod
03—313 Reconditioning and squaring connecting rod Data Center of connecting rod bearing bore to center of connecting rod bushing bore 148.95 149.05 Width of connecting rod at connecting rod bearing bore 31.84…
Checking, renewing and tightening connecting rod bolts
03—310 Checking, renewing and tightening connecting rod bolts Dimensions of connecting rod bolt Part no. Thread dia. Necked-down dia. when new (Fig. item 1) Min. necked-down dia. c 615 038 02 71…
Pressure-testing cylinder head
01 -420 Pressure-testing cylinder head Dat: Test pressure with air under water in bar gauge pressure (atii) Special tools Pressure plate 617 589 01 25 00 Suspension device 115 589…