Injection system
Removal and installation of injection timing device
07.1—240 Removal and installation of injection timing device Job no. of flat rates or standard texts and flat rates data 07—8014. Testing data End play of intermediate sprocket shaft 0.05-0.12 Tightening torques…
Removal and installation of fuel pump
07.1—235 Removal and installation of fuel pump Job no. of flat rates or standard texts and flat rates data 07—5710. Removal 1 Unscrew all fuel connections. 2 Release two fastening…
Removal and installation of injection nozzles
07.1—230 Removal and installation of injection nozzles Job no. of flat rates or standard texts and flat rates data 07—6810 or 6830. Tightening torques Nm Injection nozzles 70-80 Injection lines 25…
Replacement of vacuum control unit at injection pump
07.1-220 Replacement of vacuum control unit at injection pump Job no. of flat rates or standard texts and flat rates data 07-8621. Removal 1 Unscrew vacuum control valve on injection pump. 2 Remove vacuum…
Repiacement of pipe connection, delivery valve or copper sealing ring on injection pump
07.1—210 Repiacement of pipe connection, delivery valve or copper sealing ring on injection pump Job no. of flat rates or standard texts and flat rates data 07—8627. Tightening torques Nm Pipe connection for…
Installation of injection pump (with locking screw)
07.1—201 Installation of injection pump (with locking screw) Adjusting value Set engine to -15° after TDC of 1st cylinder Special tools Locking screw 11004-11773 601 589 05 21 00 Driving…
Removal and installation of injection pump
07.1—200 Removal and installation of injection pump Job no. of flat rates or standard texts and flat rates data 8410 or 8411, 8430, 8431. Survey model — engine — injection pump Model …
Checking vacuum shutoff for leaks
07.1—150 Checking vacuum shutoff for leaks Job no. of flat rates or standard texts and flat rates data 07-8222 or 8225. A. Without Tester Note concerning diaphragm vacuum pump Installed: Model 116…
Checking fuel pump and bypass valve
07.1—145 Checking fuel pump and bypass valve Job no. of flat rates or standard texts and flat rates data 07—8800 or 5700. Test values Bosch designation FP/K22MW8, MW22 Measuring point prior to fuel pump inlet Vacuum at…
Venting Injection System
07.1—140 Venting Injection System Venting fuel filter 1 Release union screw (3) at fuel filter. 2 Release knob on hand feed pump and operate this pump until clear fuel (containing no air bubbles)…