Static balancing of balance disc
03—344 Static balancing of balance disc Special tool Balance disc holder 617 589 02 63 00 Conventional tool Rolling device Trebel, D-4030 Ratingen, type EO, order no. 03600/0904/E 0010 Note…
Removal and installation of pulley, vibration damper and balancing disc
03—340 Removal and installation of pulley, vibration damper and balancing disc Tightening torques Nm Screw M 18 x 1.5 x 45 on crankshaft 400-450 Screw M 8 x 65 35 Special…
Replacing rear crankshaft radial oil seal
03—327 Replacing rear crankshaft radial oil seal Tightening torques Nm Necked down screw for camshaft gear 80 Connecting rod nuts initial torque 40-50 angle of rotation torque 90-100° Necked down screws for…
Replacing front crankshaft radial oil seal
03—324 Replacing front crankshaft radial oil seal Tightening torques Nm Bolt M 18×1.5×45 on crankshaft 400 Bolt M 8 x 65 35 Special tools Torque wrench 150-500 Nm (15-50…
Mounting of crankshaft
03-320 Mounting of crankshaft Data Crankshaft standard dimension and repair stages Crankshaft bearing journal dia Width of journal on fitted bearing Crankpin dia Width of crankpin Standard dimension 59.965 59.955 29.021 29.000 47.965…
Checking and reconditioning crankshaft
03—318 Checking and reconditioning crankshaft Data Crankshaft Standard size & undersizes Crankshaft bearing journal dia. Width of journal at thrust bearing Conrod bearing journal dia. Conrod bearing journal width Standard size 59.96 59.95…
Removal and installation of piston
03—316 Removal and installation of piston Association piston — cylinder1 ) Group number 0 1 2 Standard dimension Piston dia Cylinder dia 85.970-85.982 85.998-86.008 85.980-85.992 86.009-86.018 85.990-86.002 86.019-86.028 1st repair stage +…
Repairing and squaring connecting rods
03—313 Repairing and squaring connecting rods Data Center of conrod bearing bore to 131.950 center of conrod bushing bore 130.050 Width of conrod at conrod bearing bore and conrod bushing bore 27.890 27.857…
Checking, replacing and tightening conrod bolts
03—310 Checking, replacing and tightening conrod bolts Conrod bolt sizes Version Part Number Distanc a and b (fig., po a e int 1) b Thread dia. d Expansion stem dia. c when new…
Cylinder head and camshaft housing illustrated table
01—490 Cylinder head and camshaft housing illustrated table 1 Filler plug 30 2 3 bolts M 8 x 55 31 3 3 seals C 8×13 32 4 Valve cover 33 5 Capped nuts…