Warsztat
Checking and adjusting valve clearance
05—210 Checking and adjusting valve clearance Valve clearance cold engine (approx. 20 °C) warm engine (60 °C ± 15 °C) Intake 0.101) 0.151) Exhaust 0.25 0.30 ‘) 0.05 mm more for…
Static balancing of flywheel
03—440 Static balancing of flywheel Data Flywheel for Balance bores max. drilling depth Drill dia. Hole locating dia. manual transmission 20+ 1 11 251 automatic transmission drilled through Special…
Replacing ring gear
03—430 Replacing ring gear Data Permissible axial runout measured on ring gear max 0.4 Centering flange dia for ring gear 268.31-268.39 Shrink-on temperature max 250°C Annealing color red brown Conventional accessory …
Machining flywheel
03—420 Machining flywheel Data Distance a 19.4 + 0.1 New 18.5 Distance b Machining limit 17.5 Permissible axial runout 0.05 Note Machine a flywheel for manual transmissions having…
Removal and installation of flywheel and driven plate
03—410 Removal and installation of flywheel and driven plate Necked down screws for manual transmission for automatic transmission 1st version 2nd version 3rd version Part no. 615 032 05 7…
Removal and installation of crankshaft sprocket
03—350 Removal and installation of crankshaft sprocket Tightening torques Nm Bolt M 18 x 1.5 x 45 on crankshaft 400-450 Bolts and capped nuts for cylinder head cover Special tools …
Checking and correcting adjustment of TDC transmitter
03—345 Checking and correcting adjustment of TDC transmitter Tightening tosque Nm Bolts and capped nuts for cylinder head cover Special tools TDC tester 110 589 10 21 00 Locating device…
Static balancing of balance disc
03—344 Static balancing of balance disc Special tool Balance disc holder 617 589 02 63 00 Conventional tool Rolling device Trebel, D-4030 Ratingen, type EO, order no. 03600/0904/E 0010 Note…
Removal and installation of pulley, vibration damper and balancing disc
03—340 Removal and installation of pulley, vibration damper and balancing disc Tightening torques Nm Screw M 18 x 1.5 x 45 on crankshaft 400-450 Screw M 8 x 65 35 Special…
Replacing rear crankshaft radial oil seal
03—327 Replacing rear crankshaft radial oil seal Tightening torques Nm Necked down screw for camshaft gear 80 Connecting rod nuts initial torque 40-50 angle of rotation torque 90-100° Necked down screws for…