Engine timing, valve train
Illustrated table of chain tensioner, timing chain and drive gears
05—490 Illustrated table of chain tensioner, timing chain and drive gears 1 Plug 2 Seal A 30 x 36 3 Threaded ring 4 Ball locating ring (oil jet)…
Removal and installation of distributor housing with distributor drive gear
05—450 Removal and installation of distributor housing with distributor drive gear Removal 1 Remove radiator and fan. 2 Remove distributor housing (2) with distributor and take off dog (1). 3 Mark location…
Removal and installation of guide wheel
05—440 Removal and installation of guide wheel Tightening torques Nm Cylinder head cover bolts and capped nuts Ball locating ring in chain tensioner 25 Special tools Impact extractor for bearing…
Removal and installation of intermediate wheel
05—432 Removal and installation of intermediate wheel Tightening torques Nm Intermediate wheel shaft bolt 25 Camshaft sprocket expansion bolt 80 Valve adjusting screw 20-40 Cylinder head cover capped nuts and bolts 5 Balance disc…
Removal and installation of intermediate gear shaft
05-412 Removal and installation of intermediate gear shaft Tightening torques Nm Bolt on intermediate gear shaft 25 Expansion bolt for camshaft sprocket 80 Valve adjusting screw 20-40 Cylinder head cover…
Removal and installation of helical gear shaft
05—410 Removal and installation of helical gear shaft Special tools Impact puller for bearing bolt (basic unit) 116 589 20 33 00 Threaded bolt M 6 x 150 for impact puller 1,4,…
Removal and installation of slide rails
05—340 Removal and installation of slide rails Tightening torques Nm Cylinder head cover capped nuts and bolts 5 Radiator drain plug 10 Ball locating ring in chain tensioner 25 Necked-down screw camshaft sprocket 80…
Removing and installing tensioning rail
05—330 Removing and installing tensioning rail Tightening torques Nm Expansion bolt for camshaft sprocket 80 Valve adjusting screw 20-40 Cylinder head cover capped nuts and bolts 5 Balance disc to cranskhaft 400 +…
Replacing timing chain
05—320 Replacing timing chain Valve clearance Cold engine (approx. 20 °C) (68 °F) Warm engine (60 °C ± 15 °C) (140°F±59°F) Intake 0.101) 0.151) Exhaust 0.25 0.30 M 0.05 mm more…
Removal and installation of chain tensioner
05—310 Removal and installation of chain tensioner Tightening torques Nm Ball locating ring (oil jet) in chain 25 Plug 50 Threaded ring 50 Special tool Wrench socket 10 mm,…