03—440 Static balancing of flywheel   Data   Flywheel for Balance bores max. drilling depth Drill dia. Hole locating dia.   manual transmission 20+ 1   11 251   automatic transmission drilled through   Special…

    03—430 Replacing ring gear   Data   Permissible axial runout measured on ring gear max 0.4 Centering flange dia for ring gear 268.31-268.39 Shrink-on temperature max 250°C Annealing color red brown Conventional accessory    …

    03—420 Machining flywheel   Data   Distance a 19.4 + 0.1   New 18.5   Distance b   Machining limit 17.5   Permissible axial runout 0.05   Note Machine a flywheel for manual transmissions having…

    03—410 Removal and installation of flywheel and driven plate   Necked down screws for manual transmission for automatic transmission         1st version 2nd version 3rd version Part no. 615 032 05 7…

    03—350 Removal and installation of crankshaft sprocket   Tightening torques Nm   Bolt M 18 x 1.5 x 45 on crankshaft 400-450   Bolts and capped nuts for cylinder head cover   Special tools  …

    03—345 Checking and correcting adjustment of TDC transmitter   Tightening tosque Nm   Bolts and capped nuts for cylinder head cover   Special tools   TDC tester 110 589 10 21 00   Locating device…

    03—344 Static balancing of balance disc   Special tool   Balance disc holder 617 589 02 63 00   Conventional tool   Rolling device Trebel, D-4030 Ratingen, type EO, order no. 03600/0904/E 0010   Note…

    03—340 Removal and installation of pulley, vibration damper and balancing disc   Tightening torques   Nm Screw M 18 x 1.5 x 45 on crankshaft   400-450 Screw M 8 x 65   35 Special…

    03—327 Replacing rear crankshaft radial oil seal   Tightening torques   Nm Necked down screw for camshaft gear   80 Connecting rod nuts initial torque 40-50 angle of rotation torque 90-100° Necked down screws for…

    03—324 Replacing front crankshaft radial oil seal   Tightening torques Nm   Bolt M 18×1.5×45 on crankshaft   400 Bolt M 8 x 65   35 Special tools     Torque wrench 150-500 Nm (15-50…