Grinding camshaft bearing journals
05—225 Grinding camshaft bearing journals Data Mean roughness of camshaft bearing journal 0.005 Deviation of camshaft bearing journal from true when mounted at camshaft sprocket seat and rear camshaft bearing journal 0.030…
Removal and installation of camshafts
05—220 Removal and installation of camshafts Timing with 2 mm valve stroke Version all Exceptions California 1974 (@) Federal 1973 and 1974 1981 Camshaft code1)…
Checking and adjusting camshaft timing
05—215 Checking and adjusting camshaft timing Timing at 2 mm valve lift Version all Exceptions (USA) California 1974 (©) Federal 1973 and 1974 1981 Camshaft…
Replacing threaded bushing and valve adjusting screw
05—212 Replacing threaded bushing and valve adjusting screw Valve clearance Cold engine (approx. 20 °C) Warm engine (60 °C ± 15°C) Intake 0.101) 0.151) Exhaust 0.25 0.30 0.05 mm more for…
Checking and adjusting valve clearance
05—210 Checking and adjusting valve clearance Valve clearance cold engine (approx. 20 °C) warm engine (60 °C ± 15 °C) Intake 0.101) 0.151) Exhaust 0.25 0.30 ‘) 0.05 mm more for…
Static balancing of flywheel
03—440 Static balancing of flywheel Data Flywheel for Balance bores max. drilling depth Drill dia. Hole locating dia. manual transmission 20+ 1 11 251 automatic transmission drilled through Special…
Replacing ring gear
03—430 Replacing ring gear Data Permissible axial runout measured on ring gear max 0.4 Centering flange dia for ring gear 268.31-268.39 Shrink-on temperature max 250°C Annealing color red brown Conventional accessory …
Machining flywheel
03—420 Machining flywheel Data Distance a 19.4 + 0.1 New 18.5 Distance b Machining limit 17.5 Permissible axial runout 0.05 Note Machine a flywheel for manual transmissions having…
Removal and installation of flywheel and driven plate
03—410 Removal and installation of flywheel and driven plate Necked down screws for manual transmission for automatic transmission 1st version 2nd version 3rd version Part no. 615 032 05 7…
Removal and installation of crankshaft sprocket
03—350 Removal and installation of crankshaft sprocket Tightening torques Nm Bolt M 18 x 1.5 x 45 on crankshaft 400-450 Bolts and capped nuts for cylinder head cover Special tools …