Crankshaft assembly,  M110

Static balancing of flywheel

 

 

03—440 Static balancing of flywheel

 

Data

 

Flywheel for
Balance bores
max. drilling depth Drill dia.
Hole locating dia.

 

manual transmission
20+ 1

 

11
251

 

automatic transmission
drilled through

 

Special tool

 

Balancing mandrel (flywheel for automatic and manual transmissions)
m110 - 0140-1.jpg
617 589 00 63 00

 

Conventional tool

 

Rolling device for static balancing
Trebel, D-4030 Ratingen
type EO, order no. 03600/0904/E 0010

 

Note

 

Crankshaft, balance disc and flywheel are balanced together.
A new flywheel must be balanced to the same value of the one removed.
The balancing condition of a flywheel for manual transmission can be transferred to a flywheel for automatic transmission by static balancing (and vice versa).

 

Static balancing

 

1    Place old and new flywheels on top of each other that all bores align and both clutch surfaces face in one direction.
2   Transfer mark from old to new flywheel.

 

03.2-440/1 F2

 

 

 

3 Apply balancing mandrel and bolt new flywheel with an offset of exactly 180° over old unit.
m110 - 0141-1.jpg
01   Mounting fixture
02   Shaft
03   Centering disc

 

4 Let balancing mandrel with both flywheels oscillate on rolling device.
m110 - 0141-2.jpg

 

103-10648

 

5 If an unbalance is found, drill so many holes in mass of new flywheel until the flywheels remain still without oscillating in any position.
Attention!
The hole circle dia, the drill dia and the max drilling depth must be maintained (refer to table).
The dust bores (arrows) must not be drilled.
m110 - 0141-3.jpg

 

03.2-440/2 F2