M110,  Throttle control

Adjustment of regulating linkage

 

 

30-300 Adjustment of regulating linkage

 

A. Lefthand steering models 107, 116, 123, 126 Righthand steering models 107, 116, 126

 

Adjusting values in mm

 

Model
107
116
123
126
Length of connecting rod (B) from throttle valve housing to guide lever
75
Length of connecting rod (2) from guide lever to slotted lever
345
Length of connecting rod (10) via cylinder head cover (automatic transmission 722.1 (W 4 B 025) only)
306
Length of pushrod (5) from longitudinal regulating shaft to accelerator pedal
105
68
186
220

 

Adjustment

 

1    Check regulating linkage for easy operation and bends. Replace linkage, if required.
2   Disconnect connecting rod (B) on throttle valve housing. Check whether throttle valve rests against idle speed stop. Reconnect connecting rod free of tension, adjust to specified length, if required.
Note: The connecting rod (B) should be made of round material with screwed-on ball sockets. Replace profilated sheet metal-connecting rod (A).
3   Adjust connecting rod (1,2) in such a manner that the rollers (3, 15) in slotted lever (4, 13) are resting free of tension against final stop.
m110 - 0796-1.jpg
m110 - 0796-2.jpg
Model 123

 

30.2 lib—300/1 F2

 

 

 

Model 126
m110 - 0797-1.jpg

 

The connecting rod (2a) can now be adjusted on one side only. Pay attention to installation position (refer to Fig.).

m110 - 0797-2.jpg

2a
2 1st version 2a 2nd version
13O4-1O7O2

 

Installation: January 1982

 

Model
Engine
Engine end No.

 

 

manual
automatic
Chassis
transmission
transmission
end No.

 

107
110.990
000 333
000 727
012 560

 

123.033 123.053 123.093
110.988
001 431
004 447
099 669 025 300 010 978

 

126.022 126.023
110.989
001 665
009 354
053 569

 

30.2 llb-300/2 F2

 

 

 

Engines with decel shutoff
To guarantee operation of microswitch (3) the slotted lever (13) is provided with a restoring spring (arrow). As a result, the slotted lever will return reliably against final stop.
m110 - 0798-1.jpg

 

4 Vehicles with cruise control/Tempomat:
m110 - 0798-2.jpg
Cruise control/Tempomat, pneumatical
Check whether Bowden wire for cruise control/ Tempomat rests free of tension against regulating lever (7). Adjust by means of adjusting nut (6), if required.

 

Cruise control/Tempomat, electrical
Check whether actuator rests against idle speed stop of cruise control/Tempomat. For this purpose, dis­connect pullrod (21) and push lever of actuator clockwise against idle speed stop.
When connecting pullrod (21) make sure that lever of actuator is lifted by approx. 1 mm from idle speed stop. Adjust pullrod, if required.
m110 - 0798-3.jpg

 

Testing and adjusting full throttle stop
m110 - 0798-4.jpg
Attention!
On vehicles with automatic transmission 722.3 (W 4 A 040) disconnect Bowden wire (11) and re­connect after adjusting full throttle stop.

 

30.2 llb-300/3 F 2

 

 

 

5 With engine stopped, step on accelerator pedal from inside vehicle up to full throttle stop or on automatic transmission up to stop on kickdown switch. Throttle valve lever should rest against full throttle stop. If required, loosen adjusting screw (arrow). Adjust regulating linkage in such a manner that throttle valve lever rests against full throttle stop.
If the full throttle or idle speed stop is not attained with this adjustment, set pushrod (5) from longitudinal regulating shaft to accelerator pedal to specified length, measured from center of ball socket to center of damping ring.
m110 - 0799-1.jpg

 

6 Vehicles with automatic transmission:
a) Adjust control pressure rod (11) with engine stopped. For this purpose, disconnect control pressure rod, push completely toward the rear against stop and reconnect free of tension. Adjust ball socket, if required.
m110 - 0799-2.jpg
Control pressure rod with automatic transmission 722.1 (W 4 B 025)

 

b) Adjust Bowden wire (11) with engine stopped. For this purpose, disconnect connecting rod (22) and pull guide lever (23) in direction of arrow noticeably against idle speed stop on automatic transmission. Reconnect connecting rod (22) free of tension and adjust, if required.
m110 - 0799-3.jpg
Bowden wire with automatic transmission 722.3 (W 4 A 040)

 

30.2 llb-300/4 F 2

 

 

 

Engine regulating
Lefthand steering models 107,116, 123, 126
Righthand steering models 107, 116
Prior to September 1981

 

1
Throttle valve housing
2
Connecting rod
3
Roller
4
Slotted lever
5
Restoring spring
6
Lever
7
Connecting rod
8
Guide lever
9
Lock
9a
Lock
10
Bearing bracket
11
Control pressure rod
12
Holder for Bowden wire

 

Cruise control/Tempomat, pneumatical
13
Connecting rod
14
Holder 1st version
14a
Holder 2nd version
15
Plastic sleeve 1st version
16
Lever
17
Plastic link
18
Bearing bracket
19
Connecting rod
20
Guide lever
21
Connecting rod

 

Cruise control/Tempomat, electrical
41
Guide lever
m110 - 0800-1.jpg

 

30.2 llb-300/5 F2

 

 

 

Starting September 1981

 

m110 - 0801-1.jpg

1073-10647

 

1
Throttle valve housing
2
Connecting rod
3
Roller
4
Slotted lever
5
Restoring spring
6
Lever
7
Connecting rod
8
Guide lever
9
Lock
9a
Lock
11
Bowden wire automatic transmission
13
Connecting rod
14a
Holder
16
Lever
17
Plastic link
21
Connecting rod

 

Cruise control/Tempomat, electrical
22
Connecting rod
23
Guide lever
25
Guide lever
27
Holder
28
Microswitch

 

30.2 llb-300/6 F2

 

 

 

B. Righthand steering model 123

 

Adjusting values in mm

 

Length of connecting rod (B) from throttle valve housing to guide lever
75

 

Length of connecting rod (2) from guide lever to slotted lever
345

 

Length of connecting rod (10) above cylinder head cover (automatic transmission 722.1 (W 4 B 025) only)
306

 

Adjustment

 

1   Check regulating linkage and Bowden wire for easy operation, distortion and absence of kinks. Replace individual parts, if required.
2   Disconnect connecting rod (B) on throttly valve housing. Check whether throttle valve rests against idle speed stop. Reconnect connecting rod free of tension and adjust to specified length, if required.
Note: Connecting rod (B) should be made of round material with screwed on ball sockets. Replace profilated sheet metal-connecting rod (A).
3   Adjust connecting rod (2) in such a manner that roller (3) in slotted lever (4) rests free of tension against final stop.
m110 - 0802-1.jpg
1074-7392
m110 - 0802-2.jpg

 

The connecting rod can now be adjusted on one side only. Pay attention to installation position (refer to Fig.).
For installation date refer to section “A” Lefthand steering.
m110 - 0802-3.jpg
2 1st version 2a 2nd version
K57-10702

 

30.2 llb-300/7 F2

 

 

 

Engines with decel shutoff
To guarantee operation of microswitch (3), the slotted lever (13) is provided with a restoring spring (arrow). As a result, the slotted lever will return re­liably to end stop.
m110 - 0803-1.jpg

 

4 Vehicles with cruise control/Tempomat:
m110 - 0803-2.jpg
Tempomat, pneumatical
Check whether Bowden wire for cruise control/ Tempomat rests free of tension against regulating lever (arrow). Adjust with adjusting nut (1), if required.

 

Cruise control/Tempomat, electrical
Check whether actuator rests against idle speed stop of cruise control/Tempomat. For this purpose, dis­connect pullrod (21) and push lever of actuator clockwise against idle speed stop.
When connecting pullrod (21), make sure that the lever of the actuator is lifted by approx. 1 mm from idle speed stop. Adjust pullrod, if required.
m110 - 0803-3.jpg

 

Checking full throttle stop
m110 - 0803-4.jpg
Attention!
On vehicles with automatic transmission 722.3 (W 4 A 040) disconnect Bowden wire (11), re­connect after adjusting full throttle stop.

 

30.2 llb-300/8 F2

 

 

 

5 With engine stopped, step on accelerator pedal from inside vehicle up to full throttle stop or on auto­matic transmission up to stop on kickdown switch. Throttle valve lever should rest against full throttle stop. If required, adjust regulating linkage with adjusting screw (arrow) in such a manner that the throttle valve lever rests against full throttle stop.
m110 - 0804-1.jpg

 

6 Vehicles with automatic transmission:
a) Adjust control pressure rod (11) with engine stopped. For this purpose, disconnect control pressure rod, push completely toward the rear against stop and reconnect free of tension. Adjust ball socket, if required.
m110 - 0804-2.jpg
Control pressure rod with automatic transmission 722.1 (W 4 B 025)

 

b) Adjust Bowden wire (11) with engine stopped. For this purpose, disconnect connecting rod (22) and pull guide lever (23) in direction of arrow noticeably against idle speed stop on automatic transmission. Reconnect connecting rod (22) free of tension and adjust, if required.
m110 - 0804-3.jpg
Bowden wire with automatic transmission 722.3 (W 4 A 080)

 

30.2 llb-300/9 F2

 

 

 

Engine and chassis regulation Righthand steering model 123 Prior to September 1981

 

1
Throttle valve housing
2
Connecting rod
3
Roller
4
Slotted lever
5
Restoring spring
6
Lever
7
Connecting rod
8
Guide lever
9
Lock
9a
Lock
11
Control pressure rod
12
Holder for Bowden wire

 

Cruise control/Tempomat, pneumatical
13
Connecting rod
14
Holder 1st version
14a
Holder 2nd version
15
Plastic sleeve
18
Bearing bracket
19
Connecting rod
20
Guide lever
21
Connecting rod

 

Cruise control/Tempomat, electrical
22
Holder
23
Guide lever
25
Guide lever
26
Bearing bracket
30
Bowden wire
31
Clip
32
Clip
33
Accelerator lever
34
Spacer ring
35
Restoring spring
36
Nut
37
Corrugated washer
38
Washer
39
Holder
40
Screw

m110 - 0805-1.jpg

1072-7810/1

 

30.2 llb—300/10 F2

 

 

 

Starting September 1981

 

m110 - 0806-1.jpg

1072-10646

 

1
Throttle valve housing
25
Guide lever
2
Connecting rod
26
Bearing bracket
3
Roller
27
Holder
4
Slotted lever
28
Microswitch
5
Restoring spring
30
Bowden wire
6
Lever
31
Clip
7
Connecting rod
32
Clip
8
Guide lever
33
Accelerator lever
9
Lock
34
Spacing ring
9a
Lock
35
Restoring spring
11
Bowden wire automatic transmission
36
Nut
21
Connecting rod
37
Corrugated washer

 

Cruise control/Tempomat, electrical
38
Washer
22
Connecting rod
39
Holder
23
Gu ide lever
40
Screw
24
Holder

 

 

 

30.2 llb-300/11 F2