M117 5,6
M117 wersja o pojemności 5,6 litra
General techical data
- Instruction for use of service manual (00-005) 47 Downloads
- Engine and vehicle identyfication (00-010) 54 Downloads
- Vehicle identyfication number location (00-15) 45 Downloads
- Technical data (00-020) 45 Downloads
Crankcase and cylinder head
- Engine and model survey (01-001) 38 Downloads
- Checking compression pressure (01-010) 44 Downloads
- Checking cylinder for leaks (01-015) 39 Downloads
- Evaluating cylinder bores (01-020) 40 Downloads
- Removal and installation of engine (oil capacity) (01-030) 39 Downloads
- Engine breathing system – operation (01-040) 41 Downloads
- Measuring, honing and silicon – lapping cylinder bores (01-112) 46 Downloads
- Machining crankcasae mating surface (01-120) 38 Downloads
- Reconditioning of threaded bores for cylinder head bolt (01-122) 42 Downloads
- Reconditioning threaded bores for intermediate flange and transmission mounting (01-124) 37 Downloads
- Coolant preheater in crankcase (installation instruction) (01-126) 38 Downloads
- Removal and installation of timing case cover (01-210) 40 Downloads
- Installation and centering of intermediate flange (01-220) 45 Downloads
- Removal and installation of end cover (01-222) 44 Downloads
- Removal and installation of oil pan (01-310) 38 Downloads
- Removal and installation of cylinder head (01-415) 41 Downloads
- Facing cylinder head mating surface (01-418) 46 Downloads
- Pressur-testing cylinder head (01-420) 42 Downloads
Crankshaft assembly
- Checking, renewing and tightening connecting rod bolts (03-310) 48 Downloads
- Recondidtioning and squaring connecting rods (03-313) 38 Downloads
- Removal and installations of piston (03-316) 45 Downloads
- Renewal of piston rings (03-317) 40 Downloads
- Checking and reconditioning of crankshaft (03-318) 48 Downloads
- Mounting of crankshaft (03-320) 35 Downloads
- Replacing front crankshaft radial sealing ring (03-324) 37 Downloads
- Replacing rear crankshaft radial sealing ring (03-327) 43 Downloads
- Removal and installation of hub, vibration damper and V-belt pulley (03-342) 39 Downloads
- Checking and correcting adjustment of TDC transmitter (03-345) 36 Downloads
- Removal and installation of driven plates (03-410) 38 Downloads
- Reneving ring gear (03-430) 42 Downloads
Engine timing, valves
- Checkind and replacing hydraulic valve clearance compensating elements (05-211) 40 Downloads
- Checking and correcting basic position of hydraulic valve clearance compensating elements (05-213) 45 Downloads
- Checking and adjusting camshaft timing (05-215) 51 Downloads
- Removal and installation of camshaft (05-220) 40 Downloads
- Grinding camshaft bearing journals (05-225) 45 Downloads
- Removal and installation of rocker arm (05-230) 38 Downloads
- Removal and installation of valve springs (05-250) 45 Downloads
- Checking valve springs and valve springs preload (05-260) 38 Downloads
- Replacing valve steam seals (05-270) 40 Downloads
- Checking and machining valves (05-280) 37 Downloads
- Checking, replacing valve guides (05-285) 37 Downloads
- Replacing valve seat rings (05-290) 31 Downloads
- Machining valve seats (05-291) 31 Downloads
- Decoking valves (05-293) 30 Downloads
- Removal and installation of chain tensioner (05-310) 28 Downloads
- Replacing timing chain (05-320) 28 Downloads
- Removal and installation of tension rail (05-330) 28 Downloads
- Removal and installation of slide rails (05-340) 33 Downloads
- Removal and installation of intermediate gear for distributor drive (05-434) 33 Downloads
- Removal and installation of return sprocket (05-440) 34 Downloads
Mechanical gasoline injection system (CIS)
- Additional Designations for Model and Components (073-001) 28 Downloads
- Model and Components Survey (073-002) 23 Downloads
- Vehicle Characteristics (073-004) 23 Downloads
- Influencing Parameters of Mechanical/Electronic Mixture Adaptation (073-005) 27 Downloads
- Influencing Parameters of Idle Speed Control (073-009) 29 Downloads
- Function Diagram CIS-E Injection System (073-013) 28 Downloads
- Testing on/off ratio (073-105) 23 Downloads
- Testing, adjusting engine (073-110) 27 Downloads
- Testing electonic idle speed control (073-112) 32 Downloads
- Testing fuel pressures and internal leakage (073-120) 24 Downloads
- Testing electrical components of CIS-E injection system (073-121) 27 Downloads
- Testing starting device (073-124) 33 Downloads
- Testing starting valve control (073-126) 31 Downloads
- Performing cold start (073-127) 41 Downloads
- Electrical wiring diagrams (073-128) 43 Downloads
- Checking fuel pump (073-130) 24 Downloads
- Checking injection valves (073-135) 24 Downloads
- Checking, renewing throttle valve switch (073-152) 24 Downloads
- Conducting fuel quantity comparative measurement (073-160) 30 Downloads
- Checking fuel pump relay (073-165) 30 Downloads
- Checking kickdown switch (073-167) 34 Downloads
- Romoval, reinstallation of fuel distributor (073-205) 24 Downloads
- Renewing sealing ring for control piston (073-207) 42 Downloads
- Removal, reinstallation of injection valve (073-215) 23 Downloads
- Removal, reinstallation of insulating sleeve (073-216) 24 Downloads
- Renewing air flow sensor (073-220) 25 Downloads
- Removal, reinstallation of mixture control unit (073-225) 34 Downloads
- Removal, reinstallation of throttle assembly (073-230) 20 Downloads
- Renewing, centering sensor plate and checking and adjusting zero position of sensor plate (073-245) 25 Downloads
- Removal, reinstallation of CIS-E control unit (073-250) 26 Downloads
- Removal, reinstallation of idle speed control unit (073-251) 23 Downloads
- Renewing electrohydraulic adjusting element (073-255) 26 Downloads
- Renewing oxygen sensor (073-258) 23 Downloads
- Renewing rubber byffer for fuel pump assembly (073-268) 22 Downloads
- Removal, reinstallation of fuel pump assembly (073-269) 0 Downloads
- Removal, reinstallationof fuel accumulator (073-270) 23 Downloads
- Removal, reinstallation of fuel filter (073-275) 23 Downloads
- Removal, reinstallationof fuel pump (073-280) 23 Downloads
- Renewing check valve for fuel pump (073-285) 26 Downloads
Air cleaner
- Removal, reinstallation of air cleaner (09-400) 31 Downloads
- Reneving intake scoop (09-402) 36 Downloads
Belt drives
- Instruction concerning V-belt replacement and tensioning (13-335) 31 Downloads
- Replacing and tensioning V-belt (13-340) 25 Downloads
Emission – oxygen sensor control, intake and exhaust manifold system
- Identyfication features (14-001) 36 Downloads
- Function of emission control system (14-050) 29 Downloads
- Checking oxygen sensor failure indicator (14-116) 27 Downloads
- Removal, reinstallation of catalytic converter (14-200) 26 Downloads
- Removal, reinstallation of air pump (14-250) 28 Downloads
- Removal, reinstallation of electromagnetic clutch (14-260) 25 Downloads
- Removal, reinstallation of intake manifold, renewing gaskets (14-450) 33 Downloads
- Renewing intske manifold (intake manifold removed) (14-455) 28 Downloads
- Removal, reinstallation of exhaust manifold (14-470) 25 Downloads
- Renewing transverse pipe (14-471) 28 Downloads
- Survey exhaust manifolds (14-472) 27 Downloads
- Checking axhaust gas recirculation (EGR) (14-475) 26 Downloads
- Checking air injection (14-478) 32 Downloads
- General instrictions for vehicles with catalytic converter (14-487) 34 Downloads
Electrical system – breakerless ignition
- Instructions regarding work on breakerless transistorized ignition system (15-505) 30 Downloads
- Function of electronic ignition system with electronic timing adjustment (EZL) (15-510) 34 Downloads
- Testing ignition timing (15-515) 37 Downloads
- Analyzing oscilloscope images (15-525) 30 Downloads
- Renewing spark plugs (15-530) 27 Downloads
- Removing and installing high voltage distributor (15-535) 24 Downloads
- Testing electronic ignition system with electronic timing adjustment (EZL) (15-540) 32 Downloads
Engine lubrication, oil cooler
- Oil circuit (18-005) 25 Downloads
- Oil pressure, valves in oil circuit, oil filter and thermostat (model 126) (18-010) 45 Downloads
- Removal and installation of oil filter (18-110) 27 Downloads
- Removal and installation of oil pump (18-210) 27 Downloads
- Removal and installation of oil pressure relief valve (18-215) 26 Downloads
- Checking oil level indication (18-220) 25 Downloads
- Removal and installation of oil level transmitter (18-230) 25 Downloads
Engine cooling system
- Coolant circuit and engine cooling (20-005) 27 Downloads
- Draining and filling-in of coolant – antifreeze table (20-010) 26 Downloads
- Cleaning cooling and heating system (20-015) 26 Downloads
- Removal and installation of coolant thermostat (20-110) 26 Downloads
- Removal and installation of coolant pump (20-210) 24 Downloads
- Reconditioning of coolant pump (20-220) 25 Downloads
- Sealing coolant pump (20-225) 28 Downloads
- Viscofan clutch (20-320) 26 Downloads
- Removal and installation of radiator (20-420) 25 Downloads
- Repairing radiator (20-425) 36 Downloads
- Checking expansion tank cap (20-430) 26 Downloads
Engine suspension
- Removal and installation of front engine mount (22-211) 25 Downloads
- Removal and installation of rear engine mount (22-212) 27 Downloads
- Removal and installation of engine shock absorber (22-240) 30 Downloads
Throttle control linkage, accelerator pedal
- Checking, adjusting accelerator control (30-300) 24 Downloads
- Removing and installation engine longitudinal control shaft (30-310) 27 Downloads
- Removing and installation, adjusting firewall accelerator control shaft (30-320) 24 Downloads
- Removing and installing, reneving accelerator pedal (30-330) 33 Downloads
- Greasing accelerator control linkage and shaft (30-335) 28 Downloads
- Design and function of electronic accelerator (30-350) 27 Downloads
- Instruction for test and repair work (30-355) 29 Downloads
- ABS/ASR and electronic accelerator input test (30-360) 34 Downloads
- Testing electronic accelerator (30-365) 31 Downloads
- Testing cruise control (vehicle with ASR) (30-370) 27 Downloads
Fuel system, gas tank, lines, evaporation control system
- Function of fuel tank with steadying bowi (47-010) 36 Downloads
- Function of fuel gauge sending unit (47-020) 26 Downloads
- Function of fuel tank venting (47-030) 23 Downloads
- Removing and installing fuel tank (47-100) 24 Downloads
- Removing and installing fuel expansion tank (Model 107) (47-110) 27 Downloads
- Removing and installing fuel gauge sending unit (47-120) 26 Downloads
- Function of fuel aveporation control system (47-200) 33 Downloads
- Checking fuel evaporation control system (47-300) 26 Downloads
- Function of fuel cooler (47-400) 28 Downloads
Exhaust system
- Removing and installing exhaust system (49-100) 25 Downloads
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