{"id":2891,"date":"2023-11-17T23:30:49","date_gmt":"2023-11-17T22:30:49","guid":{"rendered":"https:\/\/mbci.mackuz.ovh\/?p=2891"},"modified":"2023-11-17T23:30:49","modified_gmt":"2023-11-17T22:30:49","slug":"removal-and-installation-of-slide-rails-2","status":"publish","type":"post","link":"https:\/\/mbci.mackuz.ovh\/index.php\/2023\/11\/17\/removal-and-installation-of-slide-rails-2\/","title":{"rendered":"Removal and installation of slide rails"},"content":{"rendered":"

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05\u2014340 Removal and installation of slide rails<\/strong><\/div>\n<\/div>\n<\/td>\n
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Tightening torques<\/strong><\/div>\n<\/div>\n<\/td>\n
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Nm<\/div>\n<\/div>\n<\/td>\n
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Nuts for cylinder head cover<\/div>\n<\/div>\n<\/td>\n
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15<\/div>\n<\/div>\n<\/td>\n
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Necked-down screw for camshaft sprocket<\/div>\n<\/div>\n<\/td>\n
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80<\/div>\n<\/div>\n<\/td>\n
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Fastening screw for injection timer<\/div>\n<\/div>\n<\/td>\n
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40<\/div>\n<\/div>\n<\/td>\n
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Closing plug for chain tensioner<\/div>\n<\/div>\n<\/td>\n
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90<\/div>\n<\/div>\n<\/td>\n
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Special tools<\/strong><\/div>\n<\/div>\n<\/td>\n
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Impact puller for bearing bolt (basic unit)<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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116 589 20 33 00<\/div>\n<\/div>\n<\/td>\n
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Threaded bolt M 6, 150 mm long for impact puller<\/div>\n
Threaded bolt M 6, 50 mm long for impact puller<\/div>\n
Socket 27 mm, 1\/2″ square, for rotating engine<\/div>\n<\/div>\n<\/td>\n
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116 589 02 34 00 116 589 01 34 00 001 589 65 09 00<\/div>\n<\/div>\n<\/td>\n
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Remove <\/strong>slide rail (89)<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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1 Disconnect regulating linkage to remove cylinder head cover. Pull out locking eye of longitudinal regu\u00adlating shaft (arrow).<\/div>\n<\/div>\n<\/td>\n
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Model 116.120<\/div>\n<\/div>\n<\/td>\n
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On models 116.120 and 123, pull longitudinal regu\u00adlating shaft out of rubber mount in forward direction and remove in rearward direction.<\/div>\n
On model 126.120, pull longitudinal regulating shaft out of guide lever in rearward direction and remove in forward direction.<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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Model 123<\/strong><\/div>\n<\/div>\n<\/td>\n
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05.8-340\/1 F 2<\/div>\n<\/div>\n<\/td>\n
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On models 123 with automatic transmission 722.303 (W 4 A 040) and 126.120, pull off central plug for vacuum lines (71) or vacuum lines. Disconnect Bowden wire, compress black plastic clip (arrow) and pull Bowden wire out of holder in rearward direction.<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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Model 126.120<\/div>\n<\/div>\n<\/td>\n
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28 Crankshaft sprocket 53 Camshaft sprocket 85 Tensioning rail 89 Slide rail<\/div>\n
93\u00a0 \u00a0Outer slide rail 93a Inner slide rail<\/div>\n
94\u00a0 \u00a0Chain locking screw 98 Injection timer 98a Guide wheel<\/div>\n
a Chain tensioner<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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2\u00a0 \u00a0On model 123 with level control, remove pressure oil pump with connected lines and put aside.<\/div>\n
3\u00a0 \u00a0 Remove screw (arrow).<\/div>\n<\/div>\n<\/td>\n
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05.8-340\/2 F 2<\/div>\n<\/div>\n<\/td>\n
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4\u00a0 \u00a0Pull out bearing bolt with impact puller.<\/div>\n
5\u00a0 \u00a0 Remove slide rail in upward direction.<\/div>\n<\/div>\n<\/td>\n
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Installation<\/div>\n<\/div>\n<\/td>\n
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6\u00a0 \u00a0Coat bearing bolt on flange with sealing compound.<\/div>\n
7\u00a0 \u00a0 Position slide rail and knock in bearing bolt by means of impact puller.<\/div>\n
8\u00a0 \u00a0Screw-in screw.<\/div>\n
9\u00a0 \u00a0Mount cylinder head cover.<\/div>\n<\/div>\n<\/td>\n
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Removing inner slide rail (93a)<\/strong><\/div>\n<\/div>\n<\/td>\n
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1\u00a0 \u00a0 Remove radiator and fan.<\/div>\n
2\u00a0 \u00a0 Remove vacuum pump (42\u2014610).<\/div>\n
3\u00a0 \u00a0 Remove pulley, vibration damper and balancing disk (03-340).<\/div>\n
4\u00a0 \u00a0 Remove cylinder head cover (refer to Remove slide rail [89]).<\/div>\n<\/div>\n<\/td>\n
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5\u00a0 \u00a0 Unscrew closing plug (1) and put adjusting pointer with TDC transmitter aside.<\/div>\n
6\u00a0 \u00a0 Remove injection timer (07.1\u2014210).<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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05.8-340\/3 F 2<\/div>\n<\/div>\n<\/td>\n
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7\u00a0 \u00a0 Unscrew closing plug with upper bearing bolt (2) and pull out.<\/div>\n
8\u00a0 \u00a0Pull out lower bearing bolt by means of impact puller.<\/div>\n
9\u00a0 \u00a0 Remove slide rail in upward direction.<\/div>\n<\/div>\n<\/td>\n
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Installation<\/strong><\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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tO5~137O?<\/div>\n<\/div>\n<\/td>\n
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10\u00a0 \u00a0Coat lower bearing bolt on flange with sealing compound.<\/div>\n
11\u00a0 \u00a0 Position slide rail and knock in lower bearing bolt by means of impact puller.<\/div>\n
Attention!<\/strong><\/div>\n
The locating lug of the slide rail should rest in locat\u00ading groove of bearing bolt (arrow).<\/div>\n<\/div>\n<\/td>\n
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12 Position closing plug and screw-in.<\/div>\n<\/div>\n<\/td>\n
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13 Install injection timer (07.1-210).<\/div>\n<\/div>\n<\/td>\n
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14\u00a0 \u00a0Position adjusting pointer with TDC transmitter and screw on.<\/div>\n
15\u00a0 \u00a0Attach vacuum pump (42\u2014610).<\/div>\n
16\u00a0 \u00a0 Install pulley, vibration damper and balancing disk (03-340).<\/div>\n
17\u00a0 \u00a0 Install radiator and fan.<\/div>\n
18\u00a0 \u00a0Mount cylinder head cover.<\/div>\n<\/div>\n<\/td>\n
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05.8-340\/4 F 2<\/div>\n<\/div>\n<\/td>\n
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Removing outer slide rail (93)<\/strong><\/div>\n<\/div>\n<\/td>\n
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1\u00a0 \u00a0 Remove radiator and fan.<\/div>\n
2\u00a0 \u00a0 Remove vacuum pump (42\u2014610).<\/div>\n
3\u00a0 \u00a0 Remove injection timer (07.1\u2014210).<\/div>\n
4\u00a0 \u00a0 Remove cylinder head cover (refer to Remove slide rail [89]).<\/div>\n<\/div>\n<\/td>\n
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5\u00a0 \u00a0Pull out both bearing bolts of slide rail by means of impact puller.<\/div>\n
6\u00a0 \u00a0 Remove slide rail in upward direction.<\/div>\n<\/div>\n<\/td>\n
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\"om617<\/div>\n<\/td>\n
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Installation<\/strong><\/div>\n<\/div>\n<\/td>\n
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7\u00a0 \u00a0 Coat both bearing bolts on flange with sealing compound.<\/div>\n
8\u00a0 \u00a0Position slide rail and knock in bearing bolts by means of impact puller.<\/div>\n
Attention!<\/div>\n
Locating lug of slide rail should rest in locating groove of lower bearing bolt (arrow).<\/div>\n<\/div>\n<\/td>\n
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9\u00a0 \u00a0 Install injection timer (07.1-210).<\/div>\n
10\u00a0 \u00a0Attach vacuum pump (42\u2014610).<\/div>\n<\/div>\n<\/td>\n
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11 Install radiator and fan.<\/div>\n<\/div>\n<\/td>\n
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12 Mount cylinder head cover.<\/div>\n<\/div>\n<\/td>\n
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05.8-340\/5 F 2<\/div>\n<\/div>\n<\/td>\n
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Timing chain, tensioning and slide rails<\/div>\n
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50\u00a0 \u00a0 Necked-down screw M 14 x 1.5 x 40<\/div>\n
51\u00a0 \u00a0 Snap ring B 14<\/div>\n
52\u00a0 \u00a0 Compensating washer<\/div>\n
53\u00a0 \u00a0Camshaft sprocket 80 2 screws M 8 x 20<\/div>\n
84\u00a0 \u00a0 Gasket<\/div>\n
85\u00a0 \u00a0Tensioning rail 85a Bearing bolt<\/div>\n
87\u00a0 \u00a0 Connecting link<\/div>\n
88\u00a0 \u00a0Timing chain<\/div>\n
89\u00a0 \u00a0Slide rail<\/div>\n
90\u00a0 \u00a0 Bearing bolt 90a Screw M 8 x 50 90b Snap ring A 8<\/div>\n<\/div>\n<\/td>\n
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91\u00a0 \u00a0 3 bearing bolts<\/div>\n
92\u00a0 \u00a0 Closing plug with bearing bolt<\/div>\n
93\u00a0 \u00a0 Outer slide rail 93a Inner slide rail<\/div>\n
94\u00a0 \u00a0 Chain locking screw 94a Sealing ring A 12 x 17<\/div>\n
95\u00a0 \u00a0Screw M 10×45<\/div>\n
97\u00a0 \u00a0Washer<\/div>\n
98\u00a0 \u00a0 Injection timer 98a Guide wheel<\/div>\n
108\u00a0 \u00a0 Closing plug<\/div>\n
109\u00a0 \u00a0Sealing ring<\/div>\n
110\u00a0 \u00a0Shaft<\/div>\n
a Chain tensioner<\/div>\n<\/div>\n<\/td>\n
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05.8-340\/6 F 2<\/div>\n<\/div>\n<\/td>\n
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    05\u2014340 Removal and installation of slide rails   Tightening torques Nm Nuts for cylinder head cover 15 Necked-down screw for camshaft sprocket 80 Fastening screw for injection timer 40 Closing plug for chain tensioner 90 Special tools     Impact puller for bearing bolt (basic unit) 116 589 20 33 00 Threaded bolt M 6, 150 mm long for impact puller Threaded bolt M 6, 50 mm long for impact puller Socket 27 mm, 1\/2″ square, for rotating engine 116 589 02 34 00 116 589 01 34 00 001 589 65 09 00   Remove slide rail (89) 1 Disconnect regulating linkage to remove cylinder head cover. Pull out locking eye of longitudinal regu\u00adlating shaft (arrow). Model 116.120   On models 116.120 and 123, pull longitudinal regu\u00adlating shaft out of rubber mount in forward direction and remove in rearward direction. On model 126.120, pull longitudinal regulating shaft out of guide lever in rearward direction and remove in forward direction. Model 123   05.8-340\/1 F 2       On models 123 with automatic transmission 722.303 (W 4 A 040) and 126.120, pull off central plug for vacuum lines (71) or vacuum lines. Disconnect Bowden wire, compress black plastic clip (arrow) and pull Bowden wire out of holder in rearward direction. Model 126.120   28 Crankshaft sprocket 53 Camshaft sprocket 85 Tensioning rail 89 Slide rail 93\u00a0 \u00a0Outer slide rail 93a Inner slide rail 94\u00a0 \u00a0Chain locking screw 98 Injection timer 98a Guide wheel a Chain tensioner   2\u00a0 \u00a0On model 123 with level control, remove pressure oil pump with connected lines and put aside. 3\u00a0 \u00a0 Remove screw (arrow).   05.8-340\/2 F 2       4\u00a0 \u00a0Pull out bearing bolt with impact puller. 5\u00a0 \u00a0 Remove slide rail in upward direction.   Installation   6\u00a0 \u00a0Coat bearing bolt on flange with sealing compound. 7\u00a0 \u00a0 Position slide rail and knock in bearing bolt by means of impact puller. 8\u00a0 \u00a0Screw-in screw. 9\u00a0 \u00a0Mount cylinder head cover.   Removing inner slide rail (93a)   1\u00a0 \u00a0 Remove radiator and fan. 2\u00a0 \u00a0 Remove vacuum pump (42\u2014610). 3\u00a0 \u00a0 Remove pulley, vibration damper and balancing disk (03-340). 4\u00a0 \u00a0 Remove cylinder head cover (refer to Remove slide rail [89]).   5\u00a0 \u00a0 Unscrew closing plug (1) and put adjusting pointer with TDC transmitter aside. 6\u00a0 \u00a0 Remove injection timer (07.1\u2014210).   05.8-340\/3 F 2       7\u00a0 \u00a0 Unscrew closing plug with upper bearing bolt (2) and pull out. 8\u00a0 \u00a0Pull out lower bearing bolt by means of impact puller. 9\u00a0 \u00a0 Remove slide rail in upward direction.   Installation tO5~137O? 10\u00a0 \u00a0Coat lower bearing bolt on flange with sealing compound. 11\u00a0 \u00a0 Position slide rail and knock in lower bearing bolt by means of impact puller. Attention! The locating lug of the slide rail should rest in locat\u00ading groove of bearing bolt (arrow).   12 Position closing plug and screw-in.   13 Install injection timer (07.1-210).   14\u00a0 \u00a0Position adjusting pointer with TDC transmitter and screw on. 15\u00a0 \u00a0Attach vacuum pump (42\u2014610). 16\u00a0 \u00a0 Install pulley, vibration damper and balancing disk (03-340). 17\u00a0 \u00a0 Install radiator and fan. 18\u00a0 \u00a0Mount cylinder head cover.   05.8-340\/4 F 2       Removing outer slide rail (93)   1\u00a0 \u00a0 Remove radiator and fan. 2\u00a0 \u00a0 Remove vacuum pump (42\u2014610). 3\u00a0 \u00a0 Remove injection timer (07.1\u2014210). 4\u00a0 \u00a0 Remove cylinder head cover (refer to Remove slide rail [89]).   5\u00a0 \u00a0Pull out both bearing bolts of slide rail by means of impact puller. 6\u00a0 \u00a0 Remove slide rail in upward direction.   Installation 7\u00a0 \u00a0 Coat both bearing bolts on flange with sealing compound. 8\u00a0 \u00a0Position slide rail and knock in bearing bolts by means of impact puller. Attention! Locating lug of slide rail should rest in locating groove of lower bearing bolt (arrow).   9\u00a0 \u00a0 Install injection timer (07.1-210). 10\u00a0 \u00a0Attach vacuum pump (42\u2014610).   11 Install radiator and fan.   12 Mount cylinder head cover.   05.8-340\/5 F 2       Timing chain, tensioning and slide rails   50\u00a0 \u00a0 Necked-down screw M 14 x 1.5 x 40 51\u00a0 \u00a0 Snap ring B 14 52\u00a0 \u00a0 Compensating washer 53\u00a0 \u00a0Camshaft sprocket 80 2 screws M 8 x 20 84\u00a0 \u00a0 Gasket 85\u00a0 \u00a0Tensioning rail 85a Bearing bolt 87\u00a0 \u00a0 Connecting link 88\u00a0 \u00a0Timing chain 89\u00a0 \u00a0Slide rail 90\u00a0 \u00a0 Bearing bolt 90a Screw M 8 x 50 90b Snap ring A 8 91\u00a0 \u00a0 3 bearing bolts 92\u00a0 \u00a0 Closing plug with bearing bolt 93\u00a0 \u00a0 Outer slide rail 93a Inner slide rail 94\u00a0 \u00a0 Chain locking screw 94a Sealing ring A 12 x 17 95\u00a0 \u00a0Screw M 10×45 97\u00a0 \u00a0Washer 98\u00a0 \u00a0 Injection timer 98a Guide wheel 108\u00a0 \u00a0 Closing plug 109\u00a0 \u00a0Sealing ring 110\u00a0 \u00a0Shaft a Chain tensioner   05.8-340\/6 F 2        <\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_crdt_document":"","footnotes":""},"categories":[48,44],"tags":[],"class_list":["post-2891","post","type-post","status-publish","format-standard","hentry","category-engine-timing-valves","category-om617"],"aioseo_notices":[],"featured_image_src":null,"author_info":{"display_name":"mackuz","author_link":"https:\/\/mbci.mackuz.ovh\/index.php\/author\/mackuz\/"},"_links":{"self":[{"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/posts\/2891","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/comments?post=2891"}],"version-history":[{"count":1,"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/posts\/2891\/revisions"}],"predecessor-version":[{"id":2892,"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/posts\/2891\/revisions\/2892"}],"wp:attachment":[{"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/media?parent=2891"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/categories?post=2891"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mbci.mackuz.ovh\/index.php\/wp-json\/wp\/v2\/tags?post=2891"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}