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Maintenance mb   0001 1
Mercedes-Benz                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
Service
 
     
 
Maintenance Manual
Model Year 1981 -1993
 
     
 
Mercedes-Benz of North America, Inc.
 
     
 
S-2388-CS1
 
     
       
     
     
 
° Mercedes-Benz of North America, Inc., 1993
All rights reserved. Reproduction by any means, elec­tronic or mechanical, including photocopying, record­ing, or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from the publisher.
Published by Mercedes-Benz of North America, Inc. Printed in U.S.A. 0994.1000 re
Order number S-2388-CS1
 
     
     
       
     
 
Preface
 
     
 
This manual provides detailed descriptions of maintenance jobs, testing and adjustment data, filling capacities, torque specifications, and special tools.
Each individual maintenance job is identified by a job number located at right or left heading of each page. The job numbers in the Maintenance Manual are identical with those on the Maintenance System Sheets and the Maintenance Booklets, so that the respective texts and data can be quickly located when performing maintenance work.
The first two digits of the 4-digit job number are the group numbers as used in the workshop literature. In this manner, each maintenance job is associated with the appropriate group.
The models and/or engines to which the jobs apply are listed below the job numbers.
Particularly extensive job numbers are subdivided according to models or engines.
Mercedes Benz of North America Service and Parts Literature
March 1993
 
     
 
Maintenance Manual Supplements - March 1993
3
 
     
       
     
     
 
Preface
 
     
 
This Maintenance Manual applies to vehicles starting model year 1981 and covers all maintenance jobs for the following models:
 
     
 
                               
 
Sales Designation
107
Model
Engine
1981
1982/83
1984/85
1986
1987
1988
1989
1990
1991
1992
1993
 
 
380 SL
107.045
116.960
                     
 
380 SL
107.045
116.962
 
                 
 
380SLC
107.025
116.960
                     
 
560 SL
107.048
117.967
     
         
 
123
                           
 
240 D
123.123
616.912
                   
 
300 D
123.130
617.912
                     
 
300 D Turbo
123.133
617.952
 
                 
 
300 CD
123.150
617.912
                     
 
300 CD Turbo
123.153
617.952
 
                 
 
300 TD Turbo
123.193
617.952
                 
 
280 E
123.033
110.984
                     
 
280 CE
123.053
110.984
                     
 
124
                           
 
300 D 2.5 Turbo
124.128
602.962
             
 
 
300 D Turbo
124.133
603.960
     
             
 
300 TD Turbo
124.193
603.960
     
             
 
260 E
124.026
103.940
       
         
 
300 E 2.6
124.026
103.940
             
   
 
300 E 2.8
124.028
104.942
                   
 
 
300 E
124.030
103.980
     
   
 
300 E
124.032
104.992
                   
 
 
300 E 4MATIC
124.230
103.980
             
 
                               
 
     
 
4
 
     
     
       
     
 
Preface
 
     
 
                             
 
Sales Designation
124 continued
Model
Engine 1981
1982/83
1984/85
1986
1987
1988
1989
1990
1991
1992
1993
 
 
300 CE
124.050
103.980
       
         
 
300 CE
124.051
104.980
           
   
 
300 CE
124.052
104.992
                 
 
 
300 CE Cabriolet
124.066
104.992
                 
 
 
300 TE
124.090
103.983
       
   
 
300 TE
124.092
104.992
                 
 
 
300 TE 4MATIC
124.290
103.983
           
 
 
400 E
124.034
119.975
               
 
 
500 E
124.036
119.974
               
 
 
126
                         
 
300 SD Turbo
126.120
617.951 •
                 
 
300 SDL Turbo
126.125
603.961
   
             
 
350 SD Turbo
126.134
603.970
             
     
 
350 SDL Turbo
126.135
603.970
           
     
 
300 SE
126.024
103.981
       
     
 
300 SEL
126.025
103.981
       
     
 
380 SE
126.032
116.963
 
                 
 
380 SEL
126.033
116.961 •
                   
 
380 SEC
126.043
116.963
                   
 
420 SEL
126.035
116.965
   
     
 
500 SEL
126.037
117.963
 
                 
 
500 SEC
126.044
117.963
 
                 
 
560 SEL
126.039
117.968
   
     
 
560 SEC
126.045
117.968
   
     
                             
 
     
 
Maintenance Manual Qsa) . Supplements - March 1993
5
 
     
       
     
     
 
Preface
 
     
 
                           
 
Sales Designation
129
Model
Engine 1981 19
82/83 1984/85
1986
1987
1988
1989
1990
1991
1992
1993
 
 
300 SL
129.061
104.981
         
 
 
500 SL
129.066
119.960
         
   
 
500 SL
129.067
119.972
                   
 
600 SL
129.076
119.960
                   
 
140
                       
 
300 SD
140.134
603.971
             
   
 
300 SE
104.032
104.990
             
   
 
400 SE
140.042
119.971
             
   
 
400 SEL
140.043
119.971
                   
 
500 SEL
140.051
119.970
             
   
 
600 SEL
140.057
120.980
             
   
 
500 SEC
140.070
119.970
                   
 
600 SEC
140.076
120.980
                   
 
201
                       
 
190 D 2.2
201.122
601.921
                 
 
190 D2.5
201.126
602.911
 
         
 
190 D 2.5 Turbo
201.128
602.961
   
             
 
190 E2.3
201.024
102.961/ 985
               
 
190 E 2.3
201.028
102.985
   
   
 
 
190 E 2.6
201.029
103.942
   
 
 
190 E 2.3-16
201.034
102.983
 
             
                           
 
     
 
6
 
     
     
       
     
 
Maintenance System
 
     
 
We want you to enjoy your MERCEDES-BENZ car for a long time to come. Vehicle safety and operational reliability are two very important factors, and in order to maintain them, a certain amount of maintenance and service work is necessary.
The MERCEDES-BENZ maintenance system includes all the necessary maintenance work which should be carried out at regular intervals if the vehicle is used under normal operating conditions.
Routine Maintenance
• Inspection service
Up through model year 1991,
once at 800-1000 miles/1300-1600 km
As of model year 1992,
once at 800-3000 miles/1300-5000 km
• Lubrication service
All Diesel models except 140.134 every 5,000 miles/8,000 km
All Gasoline models and model 140.134 every 7,500 miles/12,000 km
•   Maintenance service every  15,000 miles/24,000 km
• Additional work every 30,000 miles/48,000 km
In the case of low mileage operation (vehicle is driven infrequently), the maintenance service must be carried out at least once every 2 years.
Engine oil and filter change
Required at specified mileage interval, or at least once a year when using year-round multigrade oil; otherwise twice a year (spring and fall). A detailed list of maintenance jobs is contained in the maintenance booklet following the maintenance vouchers. Vehicle and engine models are indicated on the vehicle data card.
Severe operating conditions
Starting model year 1992
As a result of technical product enhancements, improved engine management systems, upgraded fuels and lubrication products, true cases of severe operating conditions will rarely exist in non-commercial passenger car applications. For a vehicle to qualify for severe operating conditions the following criteria must be met:
1. More than 50% short distance driving (less than 5 miles per trip) combined with engine operating at a temperature of less than 80 °C (176°F), especially at low outside temperatures.
2. More than 50% operation in lower gears combined with high engine load (mountain driving, poor roads, etc.)
If these requirements are met, it is recommended that an additional oil change (without oil filter change) be performed between the scheduled engine oil change intervals, i. e. engine oil change every 2,500 miles or every 3,750 miles , depending upon model (Vehicles occasionally exposed to severe operating conditions do not require an additional oil change.)
Model year 1981 through 1991
In case of severe operating conditions or
heavy use mainly in city traffic or over short
distances, frequent mountain driving, poor
roads, dusty and muddy conditions, trailer
towing, hard driving, etc., it may be necessary
to carry out maintenance work at shorter
intervals, i. e.:
Oil and filter change: half the normally
recommended interval.
Automatic transmission: Fluid change (without
filter change) every 15,000 miles/24,000 km
Inspect tires.
Air cleaner, clean or replace element.
 
     
 
Maintenance Manual (USA) • March 1993
7
 
     
       
       
     
 
Maintenance System
 
     
 
Non-scheduled MB Maintenance Service
Every 15,000 miles/24,000 km, the maintenance service consists of 3 parts:
• General and Lubrication Service
• Engine Maintenance
• Safety Inspection
 
These parts can be performed individually on request, if particular driving conditions so require, or on a precautionary basis before leaving on a long trip, etc.
Special Maintenance Measures
Brake fluid should be replaced annually, preferably in the spring, on all models except models 129 and 140 which should have a brake fluid change every 2 years. Engine coolant should be checked for sufficient protection before the start of and during the cold season. Have the coolant (water/antifreeze mixture) replaced no later than after 3 years.
It is necessary to have all regularly scheduled maintenance work performed to maintain your vehicle in good operating condition and to keep your warranty valid. While it is not required that such work be performed by factory-authorized dealers, it is strongly recommended to have an authorized MERCEDES-BENZ dealer do such work because he is equipped with tools, instruments, literature, and trained personnel necessary for correct and systematic completion of these jobs.
Spare parts
It is recommended that only MERCEDES-BENZ parts be used for service and repairs, since they have been made according to the manufacturer's specifications. It is also important to use only fuels and lubricants that meet factory specifications. See a MERCEDES-BENZ dealer for more information.
Routine Checks
In addition to the lubrication and maintenance services, it is recommended that the following items be checked regularly and prior to any long trip:
Engine oil level - during the break-in period not later than after 300 miles/500 km.
Automatic transmission fluid level
Brake (and clutch) fluid level
If brake fluid needs to be added, see a MERCEDES-BENZ dealer to determine the cause, i.e. leaks or worn brake pads.
Battery - add distilled water only.
Windshield washer system - add water mixed with MERCEDES-BENZ windshield detergent, check operation and wiper blades.
Tire pressure - check at least every other week.
Lubrication
Lubricate engine throttle control linkage rods and shafts and check for free movement and for wear every Lubrication Service, at least twice a year, and also after the use of engine cleaning solvent.
Use only Automatic Tranmsission Fluid. Refer to MBNA Factory Approved Service Products list for listing of approved ATF's.
 
     
 
8
 
     
       
       
     
 
Maintenance System
 
     
 
Maintenance Vouchers
The MERCEDES-BENZ dealer will certify in the maintenance booklet that all lubrication and maintenance services have been carried out at the correct intervals.
Stickers that indicate when the next lubrication service or maintenance service is necessary, or when the brake fluid must be changed, are provided in the middle of the maintenance booklet.
Sticker attachment locations: In driver's door frame:
- Lubrication service and maintenance service In the engine compartment:
-  Brake fluid change
Maintenance mb   0009 1 Lubrication service
Maintenance service
On maintenance booklet with window: If required, enter next date for next scheduled service or brake fluid replacement. Maintenance work does not include repair jobs. For information concerning warranty, see Warranty Policy Booklet.
 
     
 
Maintenance Manual March 1993
9
 
     
       
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